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Design

FEATURE ARTICLES | 2025-04-01

FVA–Workbench: The Foundation for Digital Twins

The digital transformation is fundamentally changing the industry, and digital twins play a central role. They enable real-time monitoring of physical systems, simulation of their behavior, and informed decision-making. A dissertation from the TU Darmstadt Institute for Product Development and Machine Elements (pmd) shows how the FVA-Workbench gearbox design software can be implemented as a platform for creating digital twins of industrial gearboxes. The results demonstrate how the combination of detailed modeling, continuous real-time calculations, and engaging dashboard visualization offers an efficient and user-friendly solution for the development of digital twins. 

FEATURE ARTICLES | 2025-04-01

Selecting the Right Linear Axis for Your Automation System: A Beginner’s Guide

Foundational to factory footprints across a breadth of industries and applications, linear motion systems and the axes they operate on remain critical components that OEMs and end-users rely on daily. As diverse as their use cases, linear axes are not a one-size-fits-all solution and, as such, need to be configured and leveraged properly to ensure optimal performance. Manufacturers and end-users should view this article as a roadmap to understanding linear axes and how they’ll continue to play a key role in manufacturing and logistics applications in the future.

INDUSTRY NEWS | 2025-03-27

Siemens Completes Acquisition of Altair Engineering

Siemens announced today that it has completed the acquisition of Altair Engineering Inc., a leading provider of software in the industrial simulation and analysis market, for an enterprise value of approximately USD 10 billion. With this acquisition, Siemens extends its leadership in simulation and industrial artificial intelligence (AI) by adding new capabilities in mechanical and electromagnetic simulation, high-performance computing (HPC), data science and AI. 

INDUSTRY NEWS | 2025-03-19

KISSsoft 2025 Available in April

The new KISSsoft Release brings innovations and enhancements for results visualization, allowing you to design even more efficiently, precisely, and productively. Within Gleason’s strategy "Design– Manufacturing – Measure", KISSsoft continues to add functions for simulating cylindrical gear manufacturing. After all, you target a gear design combining the highest strength with low manufacturing costs. KISSsoft offers a variety of rating procedures. Additionally, bearing ratings methods according to Timken have been added.

PRODUCT NEWS | 2025-02-24

KISSsoft System Module Offers Load Spectrum Calculation

The KISSsoft System Module is a user-friendly tool also for load spectrum calculation designed for gearboxes. It incorporates nominal boundary conditions, variable forces on shafts, gear shifts, and hence changes in the power flow and operating mode variations. This complexity allows comprehensive calculations based on actual operating data, such as vehicle simulations or in situ measurements.

TECHNICAL ARTICLES | 2025-02-14

Statistical Analysis of the Position Tolerances of Planet Pins in Planetary Gearboxes

Study uses a Monte Carlo simulation to investigate the influence of tolerances on the load capacity.

INDUSTRY NEWS | 2024-12-13

Eurotrans Report Productive General Assembly 2024

The recent EUROTRANS General Assembly in Bad Homburg, Germany, on November 29, 2024, was highly productive, bringing together participants from 10 countries. The association extends heartfelt thanks to host Mr. Fabian Maurer, Ringspann GmbH, Bad Homburg, and his team for their hospitality.

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TECHNICAL ARTICLES | 2024-12-12

Virtual End-of-Line Test

Tooth contact analysis is an integral part of the gear design process. With the help of these simulation tools, it is possible to calculate the excitation caused by a tooth contact (Ref. 1). Usually, the load-free transmission error or the total transmission error under load is used for this purpose. However, the calculation with the tooth contact analysis ZAKO3D allows only a quasi-static consideration of the excitation. To better evaluate the behavior in the overall system, it is therefore necessary to perform a dynamics simulation. However, the main disadvantage of such dynamics simulations is the much longer computing time compared to quasi-static tooth contact analyses due to the high computational effort.

PUBLISHER'S PAGE | 2024-12-11

Natural Logo Rhythm

As publishers, we’re constantly reevaluating our brand and our identity. We want our connection with you to remain close and fresh, so that when you see our publication, your reaction is, “Oh, yeah. These are my people. They speak my language.”

Of course, much of that reaction is derived from the content. But some of it is also from the design and how the content is presented. Over time, designs become stale. Fonts, color schemes and visual effects that were once popular become as outdated as bell-bottom pants. (Wait, never mind. I think those are back in style again. Anyway, you get my point.)

PRODUCT NEWS | 2024-11-20

Siemens and FoodChain ID Collaborate to Accelerate Innovation in Consumer Packaged Goods

Siemens Digital Industries Software has collaborated with FoodChain ID to bring world-class food supply chain compliance and regulatory information to the Siemens Xcelerator portfolio of industry software - enabling the Consumer Packaged Goods (CPG) industry to maintain product quality while managing the complexity of regional compliance.

INDUSTRY NEWS | 2024-11-18

R+W Invests in LP Series Flexible Coupling Line

R+W has just made a significant investment in its LP series flexible disc coupling line in West Chicago, IL as the latest in its efforts to localize production and better serve customers who are increasingly in need of speed and flexibility from their precision coupling suppliers.  The expanded scope, including increases in materials, turning equipment, and personnel, will enable R+W to deliver single and dual-flex configurations, ranging from 300-15,000 Nm torque capacity, in under two weeks. Custom options will also be able to be delivered more quickly.

INDUSTRY NEWS | 2024-11-15

Motion Announces Executive Promotion to Senior Vice President

Motion Industries, Inc. has promoted Eric Gonzalez to senior vice president of Mexico, Canada, industry segments and business development, effective immediately. 

REVOLUTIONS | 2024-11-14

Vesconite Anticipates Movie Prop Platform Orders in 2025

A provider of engineering services in the hydraulic and pneumatic industry anticipates new orders in 2025 for movie prop platforms that use low-coefficient-of-friction Vesconite bushings. It hopes to produce several platforms in 2025, which will add to the number of platforms that it has produced since its first foray into the movie industry in May 2005. 

| 2024-11-13

Maintenance in Marine and Power Generation

Flexible couplings are one of the most critical components in mechanical drivetrains. Yet they're also one of the most overlooked during maintenance and inspection. In the marine and power generation industries, neglecting coupling health can be costly. Understanding your couplings and their requirements can ensure a smooth inspection and maintenance cycle. And in turn, can lead to longer coupling life and more uptime.

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PRODUCT NEWS | 2024-11-11

Igus Introduces New Environmentally Friendly Bearing Material

Igus has developed a new polymer bearing material called iglide JPF that is free of both per- and polyfluoroalkyl substances (PFAS) and polytetrafluoroethylene (PTFE). This innovation marks an important step in the company's efforts to create sustainable alternatives to conventional plain bearings.

INDUSTRY NEWS | 2024-10-31

Siemens Strengthens Leadership in Industrial Software and AI with Acquisition of Altair Engineering

Siemens has signed an agreement to acquire Altair Engineering Inc., a leading provider of software in the industrial simulation and analysis market. Altair shareholders will receive USD 113 per share, representing an enterprise value of approximately USD 10 billion. The offer price represents a 19 percent premium to Altair's unaffected closing price on October 21, 2024, the last trading day prior to media reports regarding a possible transaction. With this acquisition Siemens strengthens its position as a leading technology company and its leadership in industrial software.

PRODUCT NEWS | 2024-10-10

KISSsoft System Module Optimizes Gearbox Design

The KISSsoft System Module is an intuitive, versatile, and adaptable tool for modeling and analyzing entire gear systems. It is an integral part and module of the KISSsoft software and accelerates sizing and optimization along the whole design process. Considering the needs of customers, KISSsoft's goal is to assist with the migration of the existing models to the System Module and for a smooth transition, it is highly recommended to start with the current release.

INDUSTRY NEWS | 2024-10-08

Tarak Mehta Appointed President and CEO of The Timken Company

The Timken Company, a global technology leader in engineered bearings and industrial motion, today appointed Tarak Mehta the company's president and CEO. Mehta was also elected to Timken's Board of Directors.

TECHNICAL ARTICLES | 2024-10-02

Control System Techniques—Dampers (Part 1)

Closed Loop control systems can handle a wide range of motions with a wide range of loads if the control system and mechanics are properly designed for the task. A couple of the more difficult combinations to design for are high inertial mismatches and backlash with hard gearing. The question is not just how to make the system stable, but rather how to also get the desired performance.

TECHNICAL ARTICLES | 2024-10-02

Ball Bearing Efficiency

I would like to briefly discuss some thoughts on ball bearing efficiency specifically in terms of applied load and resulting stress. I don’t want to trivialize this subject; there are textbooks written on the subjects of electrohydrodynamic lubrication (EHL), octahedral subsurface shear stress and friction losses due to elastic hysteresis. This is a just a high-level discussion on the importance of individual bearing stress on efficiency. 

INDUSTRY NEWS | 2024-09-20

R&D Test Systems Completes Foundation for new Test Bench: Main Bearings for 25 MW Wind Turbines

Nine months into building the most powerful test bench for main bearings to date, R&D Test Systems, Denmark’s wind turbine test specialist, has completed the 3,700 metric ton foundation and is now designing and welding the test bench parts that will perform extreme test loads on main bearings for 25 MW wind turbines. With delivery in 2025, the test bench is bound for LORC’s new main bearing test facility.

FEATURE ARTICLES | 2024-09-13

CCTY Tackles Humanoid and Industrial Robot Development

CCTY (Lake Zurich, IL) is a manufacturer of high-performance motion control and assemblies including spherical plain bearings, rod ends, mast guide bearings, self-lubricating bearings, tie rods, ball joints and more. CCTY is a full-service global engineering and consulting partner that helps customers quickly turn new product ideas into reality. PTE recently discussed the company’s evolution with Yaman Obaid, a mechanical engineer specializing in robotics for CCTY.

FEATURE ARTICLES | 2024-09-13

Solving the Problems of Tomorrow, Today

Siemens’ annual event Realize LIVE Americas never fails to disappoint on the technology front. Automation, AI, IIoT, the Industrial Metaverse, additive manufacturing—you name the technology—Siemens has it covered. The factory of the future is no different. The company spends a great deal of time discussing smart manufacturing, analytics and services examining what a typical shop floor might look like in 15–20 years.

TECHNICAL ARTICLES | 2024-09-13

UGRacing’s Gear Train Solutions from Combustion to Electric

UGRacing is the University of Glasgow’s Formula Student team. Since its inception in 2005, the team has been working to compete at Formula Student UK (FSUK). Over the last decade, the team has grown to over 150 members across ten disciplines. With a strong focus on knowledge transfer and iterative design, the team has worked year after year to develop new technologies and a more refined package. In 2022, the team saw a culmination of all their hard work when they placed first overall in FSUK with their final internal combustion vehicle. The following switch to an electric powertrain brought new challenges. Through the constraint of a new powertrain architecture, the team has explored and innovated drivetrain concepts which, in future years, will improve vehicle performance.

PRODUCT NEWS | 2024-09-04

Zero-Max Introduces New ServoClass-HSN Resonance/Vibration Damping Couplings

Zero-Max has added to their field-proven ServoClass Flexible Shaft Coupling line with the introduction of the new ServoClass-HSN Coupling to address noise and vibration issues that can be experienced in certain high gain, high speed stepper/servomotor applications.

PRODUCT NEWS | 2024-08-20

Siemens Digital Collaborates with Orient Express Racing Team

Siemens Digital Industries Software has announced that the Orient Express Racing Team is using the Siemens Xcelerator portfolio of industry software to aid in preparation for upcoming 37th America’s Cup and to gain competitive advantage.

PRODUCT NEWS | 2024-08-09

Ringspann Unveils Universal Joint Program

Ringspann Corporation has unveiled its latest innovation – the Universal Joint Program. Designed to provide unparalleled efficiency and durability, the program offers a range of universal joints that promise seamless power transmission and flexibility across multiple industries.

PRODUCT NEWS | 2024-08-08

Ringspann Offers Safe and Easy Assembly for Shrink-Discs

If you want to identify one trend in the field of shaft-hub-connections, this is it: The use of frictional shrink discs is gaining traction in mechanical and plant engineering. The main reason for this is probably that - in contrast to positive shaft-hub-connections with a keyway - considerably higher torques can be transmitted and many designs can therefore be made smaller. This correlates with the desire of many users for increasingly compact drives. A more detailed analysis also reveals that at present it is primarily shrink discs in a two-part design that have caught the eye of designers of industrial drive systems. 

| 2024-08-07

Berg Compares Spur and Helical Gears

Mechanical design engineers planning a drivetrain typically have a range of component options to choose from, and many decisions will boil down to the specific application. When it comes to creating optimal torque output, rotational speed and direction, few decisions are as important in designing high performing gear drives as choosing the right gear for the job. 

FEATURE ARTICLES | 2024-08-05

Conveyor Consistency

A roller chain can handle a lot of weight, but it has some significant downsides. It’s noisy and needs regular maintenance. It’s expensive, and when it breaks, workers can be injured. Even its performance is a problem.

TECHNICAL ARTICLES | 2024-08-05

Holistic Assessment of Drive Systems with Gears, Shafts and Bearings Using Measured Torque-Speed Data

Verification of a drive system should include all main elements of the system, which are gears, bearings, shafts, and depending on the application other parts such as screws, couplings, and connections. Gears are clearly the most complicated parts for verification, but in many cases, a gearbox failure has its origin in a shaft or bearing failure. The subject of this paper is to explain how verification of a drive system based on measured or simulated torque-speed-time data can be handled. 

INDUSTRY NEWS | 2024-08-05

Panasonic Adopts Siemens Teamcenter X Software for Product Development

Siemens Digital Industries Software recently announced that Panasonic Corporation (“Panasonic”) has started to adopt its Teamcenter X software, a Software-as-a-Service (SaaS) cloud product lifecycle management (PLM) solution from the Siemens Xcelerator portfolio of industry software to accelerate its digitalization in product development and design.

PRODUCT NEWS | 2024-07-23

Siemens Combines Manufacturing, Operations, Design and Simulation Software with Zel X

Siemens Digital Industries Software offers Zel X software, a next generation browser-based engineering app for streamlining manufacturing and shop-floor operations. Zel X consolidates software for manufacturing, operations, collaboration, design and simulation into a comprehensive, yet lightweight browser-based solution that delivers value instantly.

PRODUCT NEWS | 2024-07-19

Ruland Introduces New Bellows Couplings with Enhanced Misalignment Capabilities

Ruland Manufacturing continues to expand its motion control coupling product line by introducing bellows couplings with increased misalignment capabilities. These new bellows couplings complement Ruland’s existing high-stiffness line by offering equivalent torque with greater misalignment flexibility.

INDUSTRY NEWS | 2024-07-11

NSK Extends Basic Rating Life of Rolling Bearings

NSK Ltd. has revised its basic dynamic load ratings, a parameter used to calculate the estimated life of rolling bearings. This revision, which extends the basic rating life (estimated life) of the main types of NSK rolling bearings, applies the “Highly Accurate Bearing Life Prediction Method Applying Ultrasonic Testing (World's First)” announced in March 2023.

PRODUCT NEWS | 2024-06-26

Moticont Releases Latest Miniature Linear Voice Coil Servomotor

The miniature GVCM-019-032-02 Linear Voice Coil Servo Motor has been released by Moticont. It is only three-quarters of an inch (19.0 mm) in diameter and features a 0.875 in. (22.2 mm) stroke.  Also called an electric cylinder, this miniature linear servomotor, features a continuous high-force-to-size ratio of 7.4 ounces (2.1 N) and 23.3 ounces (6.5 N) of peak force at a 10 percent duty cycle.

REVOLUTIONS | 2024-06-26

Engineering Legacy: Diamond Chain Company (1890)

The "Engineering Legacy" series gives historical context to mechanical power transmission components featured in PTE. Diamond Chain’s products were integral in many historical breakthroughs, including the Wright Brothers’ first flying machine, Henry Ford’s first automobile, and numerous motorsport champion vehicles.

INDUSTRY NEWS | 2024-06-25

Designatronics Appoints Simon Brazier as Director of Sales and Marketing

Designatronics, Inc. announced today the appointment of Simon Brazier as its director of sales and marketing, following a wide-ranging search process. In this newly created role, Brazier will assume responsibility for leadership and growth for both domestic and international business development.

REVOLUTIONS | 2024-06-25

SMT Examines Dynamic Modeling of High-Speed Ball Bearings

In this article, the focus turns to the dynamic modeling of ball bearings, and the benefits of this approach when analyzing high-speed ball bearings.

INDUSTRY NEWS | 2024-06-17

FVA GmbH Launches Online Tool for Machine Elements and Standard Calculations

FVA GmbH has released mechanicus, an intuitive online calculation tool for machine elements and standard calculations. The new web application is available for free now here and marks a significant milestone in the world of drive technology. 

REVOLUTIONS | 2024-06-17

AGMA Tackles Electrification Topics

LIFT in Detroit was the perfect host for the AGMA Technical Division to lead a recent meeting on EV standards development. Gear and power transmission engineers who work directly on gearboxes for electric vehicles came together to review current relevant standards and create an information sheet for gears specific to EVs. 

PRODUCT NEWS | 2024-06-14

KISSsoft Offer Breakpoints Option for Extended Development Environment

In the development environment for SKRIPT, the option of setting breakpoints was created with KISSsoft Release 2024. If the progress of the script is interrupted, the values of the variables are displayed.

REVOLUTIONS | 2024-05-30

Automation Nation

Almost 43,000 registrants came together in Chicago to seek out the latest and greatest automation and robotic technologies during Automate 2024 in May. As always, A3 did not disappoint with a comprehensive conference paired with new automation technologies on the exhibition floor.

REVOLUTIONS | 2024-05-28

Vesconite Hilube Bearings Resilient in Hypochlorite Environment

At a Gulf Coast seawater cooling pump station, the resilience of Vesconite Hilube bearings in hypochlorite came to the forefront, showcasing their superiority in challenging environments.

REVOLUTIONS | 2024-05-22

Avoiding Failure and Downtime

Gear drives are fundamental in most processing operations, connecting the prime mover to the driven equipment and ensuring that the system has enough torque to effectively move product. Correctly specifying and selecting the proper gear drives for critical applications leads to reliability, greater uptime, and profitability.

PRODUCT NEWS | 2024-05-22

Intellidrives Introduces Waterproof and Dust-Resistant Linear Actuators

This Intellidrives waterproof and dust-resistant linear slide motion axis is engineered for reliability in harsh environments. With IP43 ratings, it withstands water and dust ingress, ensuring seamless operation in wet or dusty conditions. Ideal for outdoor use, marine applications, or industrial settings prone to moisture and debris. These axes offer precise and smooth linear motion control, enhancing automation systems' performance. 

INDUSTRY NEWS | 2024-05-21

Motion Enters into Agreement to Purchase Allied Circuits

Motion has signed a definitive purchase agreement to acquire Allied Circuits, an electrical and automation firm. The transaction is expected to close later this month, subject to customary closing conditions.

PRODUCT NEWS | 2024-05-13

GWJ Technology Presents New Version of TBK Calculation Software

GWJ Technology GmbH has presented a new version of its desktop solution TBK with numerous enhancements, particularly in the field of gearing. The TBK calculation software has been used successfully worldwide for more than four decades to dimension gears, shafts, connections, bearings, and other machine elements as well as complete gearboxes. With its various interfaces to 3D CAD systems, the TBK software is a powerful calculation tool for development, design, work planning, production, and quality assurance.

PRODUCT NEWS | 2024-05-10

Siemens Software Automatically Identifies Vulnerable Production Assets

Production facilities are increasingly the targets of cyberattacks. Industrial companies are therefore required to identify and close potential vulnerabilities in their systems. To address the need to identify cybersecurity vulnerabilities on the shop floor as quickly as possible, Siemens has launched a new cybersecurity software-as-a-service.

INDUSTRY NEWS | 2024-05-03

Winners Announced for igus 2024 Vector Awards

igus has announced the winners of its 2024 vector awards, a biennial competition that honors bold, exciting projects that incorporate igus e-chain cable carriers made of high-performance plastics. A U.S. company, TDK RF Solutions, took the silver vector award for its automotive test rig.

PRODUCT NEWS | 2024-05-01

Ruland Offers Bellows and Disc Couplings with Higher Torque Capacity

Ruland Manufacturing now offers bellows and double disc couplings with bore sizes up to 1-3/4 in or 45 mm for use in systems with torque up to 1,4000 in-lbs. (158 Nm). High torque applications commonly found in precision semiconductor, solar, conveyor, and factory automation applications often use these shaft sizes. Ruland disc and bellows couplings accommodate all forms of misalignment, are zero-backlash, and have a balanced design for reduced vibration at speeds up to 10,000 rpm.

INDUSTRY NEWS | 2024-04-19

Designing Systems in KISSdesign Sketcher

As engineers, we all know how to quickly create a sketch of a gearbox or transmission using a few lines. Using maybe black for shafts, green for bearings, blue for gears and red to indicate the power flow. We do this to remember a great idea, communicate with customers or to pass time waiting at an airport. 

KISSsoft emulates this approach in a much more orderly fashion. Using only the mouse, complex schematics can be drawn and edited, thereby converting the structure of a gearbox into a logical and 3D model. The schematic in the Sketcher also serves as a navigation and visualization tool and is complemented by an overview of some of the key data (e.g. module and number of teeth) of the components making up the gearbox.

REVOLUTIONS | 2024-04-19

Hexagon Examines Four Building Blocks of the Industrial Metaverse

It’s common to hear the metaverse described as a 3D experience layer of the internet. The “industrial metaverse” is a more difficult concept to define. According to Forrester, it’s an umbrella term for a collection of different technologies. Some of those technologies have existed for years just waiting to come together.

Following a previous blog on the topic, Understanding the Industrial Metaverse, in this blog Stephen Graham, executive vice president and general manager, Nexus, takes an introductory look at the four building blocks, highlighting some of the key issues.

| 2024-04-16

Berg Offers Guide to Gear Mesh Transmission Backlash

Gear backlash in precision applications is a critical element of gear system performance. Too much backlash can result in inefficiencies of motion in the gear train and will ultimately damage a gear’s teeth. Too little can mean the gears bind up and cause excessive wear to the tooth’s surface and the root of the gear, or even the fracturing of a tooth. Establishing and setting the appropriate amount of backlash is essential in gear design and manufacturing, according to Berg, a Regal Rexnord Brand.

| 2024-04-16

Understanding Cycloidal Gearboxes - Single-stage vs Multi-stage

It's no secret that cycloidal gearboxes are important in mechanical engineering, especially when it comes to precision motion control and efficient power transmission. The gear systems differ from harmonic wave/strain wave gearboxes by using a cycloidal disk and needle bearings to transmit torque with minimum backlash, achieve high reduction ratios, and support substantial loads. This Sumitomo Drive Technologies blog will talk about single-stage and multi-stage cycloidal gearboxes.

PRODUCT NEWS | 2024-04-12

SMT Examines Spline Rumble with MASTA

Spline rumble is characterized by a multiple low shaft order droning noise. It arises in electrified vehicle (EV) powertrains due to excitation at the spline connection between the motor rotor and the transmission input. It is caused by the interactions between manufacturing errors. In this article SMT will be looking at how MASTA can be used to predict rumble in a modern EV gearbox with a three-bearing input assembly layout.

FEATURE ARTICLES | 2024-04-10

The Benefits of Bevel Gear Technology

The Danish company FLSmidth wants to be in constant dialogue with their customers in the mining and minerals industry to develop individual and pioneering solutions for better productivity as well as the responsible and efficient use of natural resources. As the drive is the heart of the crusher, the bevel gear is one of its most important components, making gear quality crucial to the design and manufacture of reliable crushers. This means that FLSmidth wants to use only the best and most reliable partners to supply those gears.

TECHNICAL ARTICLES | 2024-04-02

Flexibility in Gear Design

TECHNICAL ARTICLES | 2024-04-02

Use of Gear Reliability Data in a Cloud-Based Gearbox Digital Twin Using Telematics Data

For this paper, the digital twin refers to a digital asset that exists alongside the physical asset during its operational life, providing insight into and feedback on the physical asset’s performance and health. Thus, the focus is on the DTI, with the potential to aggregate data into a DTA for the gearbox design being considered, and within the DTE set up by Hexagon.

In respect of the physical asset across its life, nothing is more important about its performance than its ability to function, i.e., reliability, and for CAE, nothing is of greater importance than to be able to predict the reliability of a product being designed. Thus, for this study, whilst gearbox noise, efficiency, and thermal behavior may be of interest, the primary interest is fatigue and reliability.

INDUSTRY NEWS | 2024-03-26

KISSsoft New Release Available in April

The new KISSsoft release 2024 is coming soon! This April will bring you the new system module KISSdesign, accelerating the calculation of complex drive trains and replacing the previous KISSsys software.

REVOLUTIONS | 2024-03-25

Wholesale Changes in Electrification and E-Mobility

The inaugural North American version of the Lubricant Expo and The Bearing Show took place last week at Huntington Place in Detroit. A vibrant conference/education schedule balanced an informative group of exhibitors discussing component challenges, system upgrades and future trends. Innovation in the automotive, transportation and energy industries is keeping R&D departments busier than ever. Here’s why: 

PRODUCT NEWS | 2024-03-11

Diamond Drives Offers Chain Solution for Billet Straightening Machine

An industry leader in specialty steel solutions was experiencing premature wear on its billet straightening machine. Due to the high temperatures caused during operation, the competitor’s chain was failing after 15 weeks.

PUBLISHER'S PAGE | 2024-03-01

The Creator’s Dilemma

AI is everywhere.

It’s impacting every phase of life, and every business. Take this issue of Power Transmission Engineering, for example. We have articles about AI in hydraulic systems, automation systems and maintenance (p.15); smart farming and mobile robotics (p. 18); plus mentions of AI sprinkled throughout the rest of the issue.

REVOLUTIONS | 2024-03-01

Mechatronic Methodology

IIjin Electric's collaboration with Siemens began with the company's efforts to effectively integrate electrical design with mechanical design. “This collaboration went beyond simply changing tools. It represented a major advancement in the company's design approach and methodology.

INDUSTRY NEWS | 2024-02-20

KISSsoft Announces KISSdesign Webinar in March

The KISSdesign system module is a powerful tool for transmission modeling and analysis. MSc. Eng. Aissa Benykhlef from KISSsoft AG will guide attendees through the essential tools and functionalities required for building comprehensive models, with a special emphasis on the Sketcher and its versatile applications in various kinematic models.

PRODUCT NEWS | 2024-02-20

KUKA Launches Augmented Reality Software

Employing the power of smartphones and Augmented Reality (AR), KUKA has launched its new KUKA.MixedReality software that allows users to visualize the environment of robot cells live on their smartphones to support fast, safe, and intuitive robot startups. The free mobile app displays tools and interference geometries for early detection of potential hazards that can then be eliminated before a robot even starts to work.

FEATURE ARTICLES | 2024-02-06

Solid Edge 2024 Focuses on Performance and User Experience

Solid Edge is a portfolio of affordable, easy-to-use software tools that address all aspects of the product development process. Solid Edge combines the speed and simplicity of direct modeling with the flexibility and control of parametric design—made possible with synchronous technology. The following Q&A discusses Solid Edge 2024 with Dan Staples, vice president, mainstream engineering, Siemens Digital Industries Software.

INDUSTRY NEWS | 2024-01-12

Siemens Digital Collaborates with Voltaiq on Battery Manufacturing

Siemens Digital Industries Software announced today its collaboration with Voltaiq to accelerate battery manufacturing, by combining their strengths to offer unparalleled capabilities for battery manufacturing-focused companies. This collaboration aims to bring together the production-proven capabilities of both Siemens’ Insights Hub and Voltaiq’s Enterprise Battery Intelligence (EBI), customers can gain access to unparalleled capability specific to battery-domain companies to help rapidly scale operations smoothly, from initial testing to full-scale production lines. 

PRODUCT NEWS | 2024-01-10

Miki Pulley Steel ASK Couplings Offer Advantages for Centrifugal Pumps

Corrosive chemicals such as chlorine, acids, alkalis and solvents require special pumps to handle their corrosive properties. Centrifugal pumps are most often used and offer advantages during the production process particularly when operating with Stainless Steel ASK Couplings from Miki Pulley. 

PRODUCT NEWS | 2024-01-05

Perkins Extends 1100 Series Engine Life with Repair Sleeves

Perkins has introduced a new line of repair sleeves for its 1100 Series engines, enabling end users to return cylinder bores to like-new performance while avoiding the downtime, expense, and waste of a full engine overhaul.

INDUSTRY NEWS | 2023-12-08

Velo3D Sapphire Printers Achieve Department of Defense's Green-Level STIG Compliance Certification

Velo3D, Inc. has announced its Sapphire family of 3D printers are the first to achieve the U.S. Department of Defense’s (DoD) Green-level STIG (Security Technical Implementation Guide) Compliance. The certification allows Sapphire printers to be connected to the DoD’s Secret Internet Protocol Router Network (SIPRNet) and gives customers the confidence their metal 3D printers are hardened against potential cyberattacks.

PRODUCT NEWS | 2023-12-04

Siemens Digital Industries Releases Latest Simulation Software Tools

Siemens Digital Industries Software recently released HEEDS AI Simulation Predictor software and Simcenter Reduced Order Modeling software. These tools empower engineers to tackle the most complex challenges manufacturers face, delivering predictive performance with speed, precision, and efficiency.

INDUSTRY NEWS | 2023-11-27

GWJ Technology Extends Calculation of Involute Splines

GWJ Technology GmbH introduces an extended version of the calculation module for involute splines within its web-based software solution eAssistant.

PRODUCT NEWS | 2023-11-16

Eaton Cummins Announces Endurant XD in Mexico and Latin America

Eaton Cummins Automated Transmission Technologies has announced its Endurant XD series automated manual transmission is now available in select Kenworth truck models in Mexico and Latin America. 

PRODUCT NEWS | 2023-11-07

Schaeffler Displays Automotive Aftermarket Solutions at AAPEX

Schaeffler recently displayed its automotive aftermarket solutions at the AAPEX show, hosted at the Venetian Expo in Las Vegas. Under the theme, “Your business is our focus,” Schaeffler hosted customers and industry partners at its booth, showcasing products and service solutions that enhance the vehicle’s life cycle, as well as technologies that support the transition to electric mobility.

INDUSTRY NEWS | 2023-11-06

KISSsoft Highlights Gear Mesh and Bearing Characteristic Frequencies

KISSsoft supports the user with numerous calculations for different machine elements. The new KISSdesign module in KISSsoft supports the combination of these machine elements in building complex system transmissions containing any number of shafts, gears, and bearings.  

REVOLUTIONS | 2023-11-01

Solid Edge 2024 Focuses on Performance and User Experience

Solid Edge is a portfolio of affordable, easy-to-use software tools that address all aspects of the product development process. Solid Edge combines the speed and simplicity of direct modeling with the flexibility and control of parametric design – made possible with synchronous technology. The following Q&A discusses Solid Edge 2024 with Dan Staples, vice president, mainstream engineering, Siemens Digital Industries Software.

PRODUCT NEWS | 2023-10-11

ZF Unveils AxTrax Electric Axle

ZF recently introduced the new AxTrax 2 LF electric portal axle for low-floor city buses. The new axle represents ZF’s latest e-Mobility evolution, offering improved performance to further support the commercial vehicle industry’s transformation towards a more sustainable future. The series production of AxTrax 2 LF is set to commence in 2025.

INDUSTRY NEWS | 2023-10-10

Gates Corporation Offers Free Tech Tools to Design Power Mobile App Users

Gates has announced an event that celebrates the capabilities of their Design Power Mobile app. In April 2023, Gates launched the Design Power Mobile app, revolutionizing how engineers and enthusiasts design belt drive systems. Now, they want to celebrate the achievements of app users with the Design Power Mobile Sonic Tension Meter Microphone Giveaway.

INDUSTRY NEWS | 2023-10-03

KISSsoft Offers Plastics for the Calculation for Cylindrical and Crossed Axis Helical Gears

In KISSsoft, 97 (yes, ninety-seven!) plastics are available for calculation of cylindrical and crossed axis helical gears. The materials range from unreinforced POMs and PAs to high performance reinforced and internally lubricated materials. 

INDUSTRY NEWS | 2023-10-03

CEA and Siemens Collaborate on Research to Expand Applications of Digital Twin for Industry

Siemens Digital Industries Software and CEA-List, a technological research institute focused on smart digital systems research, has announced the signing of a memorandum of understanding to collaborate on research to further extend and enhance digital twin capabilities with artificial intelligence (AI) and explore greater integration of embedded software on both virtual and hybrid platforms.

INDUSTRY NEWS | 2023-10-02

SDP/SI Partners with McGard in Producing an Anti-Theft Locking System for the U.S. Postal Service

 Stock Drive Products/Sterling Instrument (SDP/SI) recently announced that they will be manufacturing specialized precision components for a new locking system in support of the U.S. Postal Service’s initiative in preventing the theft of mail.

REVOLUTIONS | 2023-09-27

Ask the Expert Live at MPT 2023

GT and PTE Presents "Ask the Expert Live," taking place October 17-18 during the Motion + Power Technology Expo at Huntington Place in Detroit. 

This year, rather than focusing on gear basics or the more technical aspects of gear design and manufacturing, we’ve decided to address some of the issues that you’ve told us are most significant to you—the things you’re struggling with, the questions you’re hoping to find answers for, and the troubles that keep you up at night. 

INDUSTRY NEWS | 2023-09-26

GWJ Technology Offers Integrated Solutions for Gears in 3D CAD Systems

GWJ Technology GmbH has introduced new versions of its integration modules for Solidworks, Autodesk Inventor and Solid Edge. In addition to comprehensive tooth form output in 2D DXF or 3D STEP/IGES for various gear types, GWJ also offers integration modules for its calculation solutions eAssistant and TBK in various 3D CAD systems.

REVOLUTIONS | 2023-09-21

Lights, Cameras, Action

Unless you work for a major network, you’ve probably never heard of them. But without the efforts of Drew Farrow and the team at ShowFab many of your favorite Broadway shows, news programs, and broadcast sporting events would not be possible. That’s because there’d be no colorful backdrops, no glitzy displays, and no lights or cameras moving silently overhead. The reason they’re silent? Nord Drivesystems whose gearmotors position the massive scenery seen moving in and above the sets of The Today Show, Fox News, Fox Sports, The NFL Network, and NewsNation, to name a few. 

PRODUCT NEWS | 2023-09-11

Force Control Posidyne Clutch/Brakes Eliminate Downtime and Boost Blown Film Production

A worldwide manufacturer of many types of plastic has manufacturing facilities around the world, including one in the southeast that makes PVC stretch film. Imagine the film used to wrap meat at your local neighborhood grocery store, or that you might use to keep leftovers fresh for later in the week. Although the plant is designed for precision and automation, sometimes mechanical components derail those plans and require operator interaction to correct the components shortcomings.  The clutch-brake on a turret winding system was not precise, which not only required operator interaction but also caused downtime.  Replacing the dry clutch brakes with Force Control Oil Shear clutch brakes eliminated downtime, increased accuracy and repeatability, and slashed operator involvement – all while increasing throughout.

TECHNICAL ARTICLES | 2023-09-08

Rolling Bearing Calculations with Considerations of Geometric Deviations

Rolling bearing calculations are usually based on the assumption of ideal nominal geometries. However, actual components and assemblies are always subject to statically distributed geometric deviations resulting from the manufacturing and assembly processes. This leads to changes in the internal geometric conditions which have an effect on bearing characteristics such as the service life. The FVA-Workbench makes it possible for users to consider these geometric deviations in bearing calculations for more reliable results.

INDUSTRY NEWS | 2023-09-07

CMTS Returns to Toronto for Comprehensive Manufacturing Event

The Canadian Manufacturing Technology Show (CMTS), Canada's largest industry event, makes its return at its new home – the Toronto Congress Centre – from September 25-28, 2023. Over 500 suppliers and original equipment manufacturers (OEMs), more than 8,000 manufacturing professionals and 250,000+ square feet of manufacturing excellence, housing 500,000+ pounds of live equipment are featured.

FEATURE ARTICLES | 2023-09-07

Efficiency, Engineering & Espionage

By definition, a spherical roller bearing (SRB) is a rolling element bearing that permits rotation with low friction and permits angular misalignment. SRBs consist of spherical rolling elements, an outer ring, a cage as well as an inner ring with two raceways inclined at an angle to the bearing axis. SRB technology has landed the component in unique applications including high pressure grinding rolls (HPGRs), pipelaying ships, Ferris wheels and even a Cold War–era marine espionage mission.

PRODUCT NEWS | 2023-08-31

KISSsoft Offers LTCA Feature in Software Update

The loaded tooth contact analysis (LTCA) is crucial in understanding the deformation of gears and its impact on various factors such as noise generation, contact patterns, contact shocks, and torque variations. With the contact analysis feature in KISSsoft, users can calculate tooth contact under specific torque and speed levels, thereby assessing the performance of gears and gearboxes.

REVOLUTIONS | 2023-08-18

Vesconite Lantern Rings Solve Hoover Dam Hydro Plant Corrosion Issues

When engineers at Hoover Dam determined that the original cast iron lantern rings built into some of its turbines needed to be replaced, they were looking for a solution to help them overcome the corrosion issues they experienced with the cast iron.

INDUSTRY NEWS | 2023-08-17

Tianneng Battery Selects Siemens Digital Software Portfolio

Siemens Digital Industries Software recently announced that Tianneng Battery Group Co., Ltd. has selected the Siemens Xcelerator portfolio of industry software to help it drive innovation and enable digital manufacturing in new battery production.

PRODUCT NEWS | 2023-08-16

NTN Adds SNC Plummer Blocks to Product Offering

NTN Bearing Corporation of America is pleased to announce the release of its latest product offering, the SNC plummer block. The SNC blocks are yet another heavy-duty mounted unit designed specifically to accommodate the rigors of applications within construction, mining, and other large-scale equipment applications.

PRODUCT NEWS | 2023-08-14

NKE Set to Display Bearings at Husum Wind 2023

NKE Austria GmbH (Booth #3C16) will exhibit at this year's Husum Wind trade show taking place September 12-15 in Husum, Germany. The Austrian bearing manufacturer participates for the first time at the fair for renewable energies in Northern Germany.

PRODUCT NEWS | 2023-08-07

MESYS Software Introduces Version 07/2023

A new version of the MESYS shaft and rolling bearing analysis software including new functionality is available. The bearing analysis software allows the calculation of the load distribution within the bearing and bearing life according to ISO/TS 16281 and it is integrated in a shaft system calculation with additional possibilities like modal analysis, strength calculation for shafts and interfaces to gear calculations. Currently the software is used by customers in 31 countries on 4 continents. The new version is now available.

FEATURE ARTICLES | 2023-08-03

Desktop Belt Drive Services with Gates

Gates Design Power and Gates Design Power Mobile combine unique functionality to provide an end-to-end solution that can help from basic troubleshooting and site surveys to full site chain-to-belt replacement and create your most complex power transmission (PT) design applications.

TECHNICAL ARTICLES | 2023-08-03

Lenze Relies on the FVA-Workbench for Technical Sales

Technical sales personnel use intelligent features to select suitable motor-gearbox combinations and run calculations based on customer-specific operating data. This provides obvious added value for the customer. Service lives, safeties, and expected loads can all be determined in a short time. Maintenance of the underlying database and the use of simulation tools make it possible to quickly and easily perform technical calculations without having to rely on a central calculation department. In less than a minute, the customer is provided with a data sheet which includes reliable statements about the gearbox based on these technical calculations.

TECHNICAL ARTICLES | 2023-08-03

The Stribeck Curve

This review of Ref. 1 summarizes the conclusions of test data and numerical simulations showing that Stribeck curves for counterformal contact are different from Stribeck curves for conformal contact.

PRODUCT NEWS | 2023-08-01

Timken's Food and Beverage Portfolio Continues to Solve Equipment Challenges

The Timken Company is experiencing strong demand for the broad range of application-proven products and services it offers the food and beverage industry. Timken has built a comprehensive food and beverage portfolio through both organic and inorganic growth, including its 2022 addition of GGB Bearings, and achieved a total sales compound annual growth rate of more than 30 percent in the market-sector over the last five years. The company expects an expanding global footprint, new product line launches and growing demand for food worldwide to drive additional growth in the coming years.

INDUSTRY NEWS | 2023-08-01

Gear Industry Honors Frederic (Fred) Marlin Young (1943-2023)

Fred Young, 80, former president and CEO, Forest City Gear passed away on July 17, 2023. A graduate of Harlem High School, class of 1961, Young obtained his BA in English Literature from Rockford University, class of 1965, and went on to spend a year in the Navy Reserves. After spending nearly 40 years as an adventuring bachelor outdoorsman, he met the love of his life, Wendy Nutter, marrying her on the banks of the Wolf River on June 6, 1981. Fred’s greatest joys were his three daughters, whom he taught to always seek adventure, bestow kindness and generosity, treasure friendship, and work hard and play hard. Fred took over the family business, Forest City Gear, in 1967. Founded by his parents in 1955, Fred took the small mom-and-pop shop to a global level, leading the company to manufacture some of the world’s most difficult gearing for amazing end uses from NASA’s Martian rovers and space station to robotic arms and racing yachts.

TECHNICAL ARTICLES | 2023-07-27

Bearing Mounting Arrangements

It seems like everyone is jumping into the electric gearbox market. Even Schaeffler is in the electric drive module (EDM) market now with their own 800v system. With all these new entries, some companies are satisfied with following traditional bearing arrangements while some want new and unique solutions or some combination of both. There is heavy debate over which styles are the best. In this article, we will talk about the different types of 2-bearing arrangements for each shaft with the pros and cons of each for a simple three shaft, single speed parallel axis gearbox (ala Tesla style).

INDUSTRY NEWS | 2023-07-26

Croix Gear Announces New Look

Croix Gear, recognized as a leader in the custom manufacturing of loose gears, is excited to announce new branding for the organization. Ruthie Johnston, CEO/Owner, stated, “We are excited to have our brand reflect how Croix Gear has grown and developed over the past several years. It is a new look, but the same commitment to our customers, team members and industry.”

PRODUCT NEWS | 2023-07-25

Ogura Offers Medical and Robotics Brake

Ogura’s new MCNB-Z series Spring Applied Brakes are changing the way robotics and medical equipment designers look at power-off holding brakes. These are used for both safety and precision motion control. For decades, permanent magnet type brakes were the only reliable solution. This is no longer the case, thanks to this new breakthrough design.

INDUSTRY NEWS | 2023-07-25

Ansys and RBF Morph Join Forces on Morphing Technology for Simulation Tools

After a long and successful OEM partnership with Ansys, RBF Morph has two proprietary products featured among the world simulation leader's offerings: Ansys RBF Morph Fluids and Ansys RBF Morph Structures.
The two simulation tools are based on RBF Morph's 10+ years of experience with 100+ global customers, including some of the top players and OEMs in the automotive and aerospace industries.

INDUSTRY NEWS | 2023-07-14

KISSsoft Releases Training Schedule Through 2023

In KISSsoft's scheduled trainings until December 2023, attendees will find introductory training courses, advanced training courses and special training courses on selected topics.

PRODUCT NEWS | 2023-07-12

Regal Rexnord Offers 6400 Series KleanTop Plastic Spiral Cage Belts

Regal Rexnord Corporation has launched its new Rexnord 6400 Series KleanTop Plastic Spiral Cage Belts for food manufacturers. The 6400 Series is ideal for customers who want to increase productivity while reducing system costs and food safety risks.

REVOLUTIONS | 2023-07-10

Pumped Up Efficiency and Reliability

When older equipment starts to affect the output from the power plant – operators need to act fast, to avoid production risks escalating. This is especially true for legacy pumps. However, sourcing new units to fit the surrounding infrastructure and application requirements of the plant can be challenging. When a major thermal power plant in Rajasthan, India, faced multiple issues with an aging boiler infeed pump, the energy player overcame supply and technical challenges through their partnership with Sulzer. Sulzer provided a custom solution under its OEM-X line service, that cushioned the impact to production, while offering the assurance of reliable associated support, spanning maintenance and spares for decades to come.

PRODUCT NEWS | 2023-06-30

Regal Rexnord Introduces Redesigned Autogard F400 Series Torque Limiter

Regal Rexnord Corporation has launched a redesigned series of its long-serving, industry-leading Autogard F400 Series torque limiter. This next generation Autogard F400 Series offers significant improvements whilst remaining a drop-in replacement for the legacy 400 Series, matching its predecessor in form, fit and function. 

INDUSTRY NEWS | 2023-06-29

Gates Publishes 2022 Sustainability Report

Gates recently published its annual Sustainability Report for 2022.  The report highlights our progress on the four pillars of our sustainability strategy: Governance, Technology, Environment, and Stewardship. 

INDUSTRY NEWS | 2023-06-28

IKO Appoints New National Distribution Sales Manager

IKO is pleased to announce that Jeff Williams has joined the company as national distribution sales manager. Contributing to IKO's efforts to build and enhance relationships with valued customers, Williams will be based in Parsippany, NJ and will work closely with distributors and sales teams.

PRODUCT NEWS | 2023-06-14

Stoneridge, Inc. Adopts Siemens Digital Industries Software Portfolio for Automotive, Commercial Vehicle and Off-Highway Markets

Siemens Digital Industries Software and Stoneridge, Inc. together announce Stoneridge’s adoption of the Siemens Xcelerator portfolio of software and services to support development of its next generation of technologies for the automotive, commercial vehicle and off-highway industries. 

FEATURE ARTICLES | 2023-06-05

Actuation Challenges in Robotics Today

The path toward success in mechanical power transmission today hinges on an organization’s ability to provide smart and digital automation solutions. Customers are looking for system components boasting more performance, precision, and cost effectiveness in robotics and industrial automation applications. Schaeffler, the global technology company specializing in solutions for the automotive and industrial sectors, offers a strong and diverse product range not only for large industrial robots, but also for lightweight and collaborative robots (cobots).

INDUSTRY NEWS | 2023-06-05

ANSI Seeks Comments on Proposal for New ISO Technical Committee

As the U.S. member body to the International Organization for Standardization (ISO), the American National Standards Institute (ANSI) seeks comments by June 30 on a draft proposal for a new ISO technical committee on mechanical energy storage technology.

INDUSTRY NEWS | 2023-05-16

Forge Welcomes Dassault Systèmes as Partner

Forge announced that it is partnering with Dassault Systèmes, a 3D design, simulation and manufacturing software company, to support Forge’s startups and innovators. Forge is a nonprofit that helps connect innovators with nearby manufacturing resources to help bring new products to market and keep supply chains local. 

PRODUCT NEWS | 2023-05-04

Gates Announces Mobile Version of Design Power

Gates announces the launch of the mobile version of the award-winning Gates Design Power, putting advanced digital design tools to support the engineering of belt drive systems on customers’ mobile devices.  

INDUSTRY NEWS | 2023-04-28

Siemens and IBM Collaborate on Software Product Development

Siemens Digital Industries Software and IBM recently announced they are expanding their long-term partnership by collaborating to develop a combined software solution integrating their respective offerings for systems engineering, service lifecycle management and asset management.
  

INDUSTRY NEWS | 2023-04-27

KISSsoft Offers FKM Shaft Strength Calculation

In the KISSsoft shaft calculation, the proof of fatigue strength can be performed by generating an equivalent stress verification according to the FKM Guideline.

INDUSTRY NEWS | 2023-04-10

Hannover Messe 2023 Features 300+ Startups

Startups are sources of innovation that develop new technologies and business models and help solve the challenges of our time. Their products and solutions – from blockchain and machine learning to digital twins and IT/OT integration to e-mobility and green hydrogen – reflect this.

INDUSTRY NEWS | 2023-04-06

KISSsoft Expands Fine Sizing Capabilities with Release 2023

In an urgent assignment, a gear has to be designed, with the engineer already knowing the required reduction ratio, torque and speed. On the manufacturing side, the preferred materials, possible qualities and the reference profiles are specified. This initial situation represents an everyday task.

INDUSTRY NEWS | 2023-04-04

Liebherr Examines 2022 Business Outlook

Difficult general conditions, rapidly rising food and fuel prices, as well as the ongoing coronavirus pandemic and related regional lockdowns weighed on economic development and slowed economic growth in the past business year. Nevertheless, Liebherr’s total revenue increased significantly compared to the previous year. The group achieved increased revenue in 10 of its 13 product segments, some of them significant. It thus surpassed its previous record from 2021 by €950 million.

INDUSTRY NEWS | 2023-03-29

Daimler Truck Collaborates with Siemens to Build an Integrated Digital Engineering Platform

Siemens Digital Industries Software and Daimler Truck AG recently announced a new collaboration to implement a state-of-the-art digital engineering platform built using the Siemens Xcelerator portfolio of software and services. The new platform will enable Daimler Truck to explore a future of commercial vehicle innovation and the efficient product development and lifecycle management of trucks and buses and will be rolled out globally across Daimler Trucks’ engineering hubs, brands and business segments.

PRODUCT NEWS | 2023-03-28

The Science of Self-Lubricating Bearings with PBC Linear

Simplicity linear plain bearings exhibit real benefits, when compared to other styles of linear bearings; such as the self-lubricating quality of the bearing’s Frelon liner, as well as the wiping action on the shaft which enables smooth linear motion.

PRODUCT NEWS | 2023-03-24

KISSsoft Release 2023 Available in April

The new KISSsoft release 2023 comes with numerous novelties. Among others, Gear Mesh Frequencies (GMF) can now be calculated for cylindrical and bevel gears. GMF results are visualized in two different diagrams, i.e. GMF versus rotational frequency of the reference gear, and GMF versus amplitude.

PRODUCT NEWS | 2023-03-22

Ringfeder HTB Brakes Achieve High Torque in Small Package

The HTB electric brake from Ringfeder features a multiple floating disc design that disengages when power is applied to the brake coil and engages when that power is removed. It is a cost-effective solution when you need extremely high torque in a very compact package.

TECHNICAL ARTICLES | 2023-03-22

A Model for Considering Wheel Body Deformation in Tooth Contact Load Distribution

This study presents a simulation method for considering complex wheel bodies in an analytical tooth contact model. The wheel body is considered using reduced FE stiffness. Reduction points are defined over the width and linked with the analytical gear.

For cylindrical wheel bodies, comparative calculations show fewer deviations from the expected results with the new method. This is due to the additional degrees of freedom in the FEM model. In the calculation with cylindrical wheel bodies, bending due to axial force in tooth contact could also be verified in addition to the deformation in tooth contact and the influence of the shaft-bearing system.

TECHNICAL ARTICLES | 2023-03-21

Ball Bearing Inner Ring Fits and Creep

I think I spend more time talking about ball bearings today than at any other time in my career. Ball bearings have always had a large place in automotive, but not typically in high demand positions—other than a few niche areas. High demand positions, such as axles and planetaries, were typically reserved for tapers, needles and cylindricals. The landscape is changing quickly.

REVOLUTIONS | 2023-03-15

First Impressions

Priorities in the construction, off-highway and agriculture sectors seem to focus on longevity, energy efficiency and maximizing speed and torque. Every press conference and booth visit so far at IFPE and ConExpo support this claim. Components need to meet strict environmental guidelines while maximizing power. Success in these markets depends on condition monitoring technologies, quick-change components and the ability to meet power density requirements. 

INDUSTRY NEWS | 2023-03-14

Hansen Industrial Transmissions NV Celebrates its 100th Anniversary

What started as a small workshop in Antwerp in 1923 has developed into a world-leading industrial gear unit manufacturer. For 100 years, Hansen Industrial Transmissions NV (HIT) has operated at the forefront of power transmission technology and shaped the industry with its industrial gearbox solutions. Since 2011, the company, headquartered at a state-of-the-art facility in Edegem with 260 employees, has been part of Sumitomo Drive Technologies. HIT supplies industrial gearboxes to a wide range of industries such as extraction material handling, energy, environment, and specialist applications in key industries.

INDUSTRY NEWS | 2023-03-13

Velo3D Named to Fast Company’s Annual List of the World’s Most Innovative Companies for 2023

Velo3D, Inc. has been named to Fast Company’s prestigious annual list of the World’s Most Innovative Companies for 2023. The company received the award because of how its technology is being used by innovative companies in key industries like new space, semiconductor and energy, which rely on advanced manufacturing technologies to build next-generation products. 

PRODUCT NEWS | 2023-03-01

FVA-Workbench 8.0 Released

The latest version offers a wide range of powerful new features, from a new gear design module, to the influence of the wheel body during a complete rollover, to new display options for 3D images and animation of the gearbox kinematics in reports.

INDUSTRY NEWS | 2023-03-01

Gleason's e-Drive Days Are Here

Join Gleason's special online event to learn about design, manufacturing and inspection of e-Drive gears. The three day event features one topic per day addressing the specific requirements and challenges of e-Drive transmission manufacture, with particular attention to minimizing gear noise.

PRODUCT NEWS | 2023-02-28

KISSsoft Offers Geometry and Stress Calculations of Hirth Couplings

KISSsoft offers the calculation of geometry and contact stresses of Hirth couplings. Hirth couplings allow for the transmission of high torque between shafts. In KISSsoft, users can select a standard Hirth coupling offered by Voith GmbH & Co. KGaA or enter their own custom geometry for the calculation.

PRODUCT NEWS | 2023-02-17

Siemens Expands Simulation for Electrification, Aerospace, Additive Manufacturing and Industrial Machinery

Siemens Digital Industries Software announced that the latest release of Simcenter software for mechanical simulation helps streamline electrification engineering projects, assists new aircraft meet margins of safety, simplifies durability testing across many industries and much more.

TECHNICAL ARTICLES | 2023-02-08

Thermally Safe Operating Speed—DIN 732

This article is Part III in a series of articles on speed rating of bearings. Part I appeared in the September 2022 issue ("Ball Bearing Limiting Speeds"), and Part II appeared in the October 2022 issue ("Ball Bearing Thermal Speed Rating"). Bearings with Norm examines the latest in bearing technology and design. 

PRODUCT NEWS | 2023-02-08

Hexagon Manufacturing Intelligence Introduces Elements to Assist with System-Level Modeling

Hexagon’s Manufacturing Intelligence division recently introduced Elements, new simulation software that helps engineering teams understand the behavior of systems that are becoming increasingly complex in modern products. Using the software, teams can evaluate the performance and feasibility of new design concepts quickly to inform more efficient product development and reduce risk and cost.

INDUSTRY NEWS | 2023-02-01

KISSsoft Adds Data Export from Contact Analysis

Contact analysis can be used to calculate the transmission error and determine the profile modifications of a gear stage. In addition, a wide range of important gear-specific parameters can be calculated, such as tooth root stress, distribution of Hertzian pressure, oil film thickness, and many more.

PRODUCT NEWS | 2023-01-31

Ruland Expands Range of Quick Clamping Shaft Collars with Clamping Lever

Ruland recently expanded their range of quick clamping shaft collars with clamping lever to include bore sizes up to 3 inches or 80 mm. These shaft collars allow the user to install, remove, or reposition the collar without the use of tools. The user simply turns the lever to loosen and tighten the collar on the shaft. 

INDUSTRY NEWS | 2023-01-27

Electric Aircraft Manufacturer Selects Siemens Software Portfolio


Siemens Digital Industries Software announced today that Swedish electric airplane maker Heart Aerospace has selected the Capital software portfolio from the Siemens Xcelerator portfolio of software and services to support its design, development, and certification of zero emission electric aircraft. Siemens’ Capital will provide electrical and electronic (E/E) system design and support as Heart Aerospace addresses the market and regulatory demands of escalating performance and commercial certification requirements.
PRODUCT NEWS | 2023-01-26

SKF Streamlines Bearing Analysis for Ansys Users

With the new SKF Bearing App for the popular Ansys Mechanical Finite Element Analysis (FEA) software, engineers no longer need to rely on approximations or complex, unreliable models in their simulations. 

PRODUCT NEWS | 2023-01-25

OnRobot Launches Collaborative Automation Platform

Delivering on its mission to break down automation barriers and bring the benefits of collaborative automation to businesses of all sizes, OnRobot has launched D:PLOY, its highly anticipated flagship platform, for worldwide availability. D:PLOY is the industry’s first automated platform for building, running, monitoring, and re-deploying collaborative applications.

| 2023-01-24

Huco Oldham Couplings for Rotary Positioning Stages

Racaw Ltd., a designer and manufacturer of precision positioning components and systems, required reliable shaft couplings for use on its lines of linear and rotary positioning stages. The stages allow precise linear and rotary positioning of objects via a stepping or servo motor with rotary encoder control. Huco Oldham couplings were selected because they met Racaw’s torque capacity range, zero backlash, auditable noise and vibration levels, lengthy predicted service life and availability requirements.

INDUSTRY NEWS | 2023-01-24

Schaeffler Climate Targets Validated by Science Based Initiative

The Science Based Targets initiative (SBTi) has validated the Schaeffler Group’s targets for reducing greenhouse gas emissions as being in conformity with SBTi criteria and recommendations and hence in line with what the latest climate science considers necessary in order to meet the goals of the Paris Agreement. The global automotive and industrial supplier is committed to cutting its absolute Scope 1 and Scope 2 greenhouse gas emissions by 90 percent by 2030, with 2019 as its base year. The company has also set itself the target of reducing its absolute Scope 3 greenhouse gas emissions from purchased goods and services, fuel- and energy-related activities, and upstream transportation and distribution by 25 percent over the same period. 

PRODUCT NEWS | 2023-01-23

Harmonic Drive Announces HPF Series

Harmonic Drive announces the release of its HPF series of hollow shaft gear units. Designed for heavy-duty industrial applications, these advanced gear units offer high torque outputs and flexible installation options, making them ideal for use in demanding environments.

INDUSTRY NEWS | 2023-01-17

MPIF Announces Distinguished Service Award Recipients

The Metal Powder Industries Federation's (MPIF) Awards Committee has announced the recipients of the 2023 MPIF Distinguished Service to Powder Metallurgy (PM) Award that recognizes individuals who have actively served the North American PM industry for at least 25 years and, in the minds of their peers, deserve special recognition.

INDUSTRY NEWS | 2023-01-13

Siemens Announces Change of Leadership for Large Drives Applications

Effective January 1, 2023, Michael Reichle has been appointed CEO of Siemens Portfolio Company Large Drives Applications (LDA). He succeeds Hermann Kleinod, who will remain an integral part of the global LDA management team. As CEO, Reichle assumes all areas of responsibility of his predecessor.

PRODUCT NEWS | 2023-01-12

Faulhaber Offers Drive Calculator

The Faulhaber Drive Calculator is the perfect tool for developers to find a suitable drive system for a specific application in record time. It is easy to use and functional: the modern, clear user interface was designed with optimal usability in mind, and helpful tool tips provide valuable detailed information.

INDUSTRY NEWS | 2023-01-11

Auto Gear Joins Gear Motions

Gear Motions is proud to announce that Auto Gear Inc. has joined the Gear Motion’s family. Auto Gear located in Syracuse, New York, specializes in efficient and economical low-volume gearbox production, from design to delivery. 

PRODUCT NEWS | 2023-01-06

Haydon Kerk Express Online Tool Enables Quick Linear Actuator Selection

Haydon Kerk Pittman, a business unit of AMETEK’s Advanced Motion Solutions division, is pleased to announce its new Haydon Kerk Express online linear actuator calculator.

INDUSTRY NEWS | 2023-01-04

Burckhardt Offers One-Stop Shop for Compressor Services

As of January 2023, Arkos Field Services, acquired by Burckhardt Compression in 2019, is integrated with Burckhardt Compression (US) Inc. Customers benefit from combined knowledge, expertise and unrivalled solutions for reciprocating compressors and other equipment from one provider. The integration of the two brands streamlines business processes to provide easy access and a solutions-driven customer experience. 

REVOLUTIONS | 2023-01-03

FVA Presents Transmission Design Considerations

For optimal gear design in accordance with requirements, it is essential to consider load spectra under the most realistic conditions possible as early as the virtual basic design phase. This is the only way to ensure that all components are loaded as evenly as possible to avoid overdimensioning.

Optimized design saves resources and costs and improves the CO2 balance – an aspect that is becoming increasingly important in the current environment and can offer a competitive advantage. Load spectrum calculations are also important for replacing complex time and cost-intensive experiments by simulating test rig damage tests.

INDUSTRY NEWS | 2022-12-29

NORD Exceeds $1 Billion in Sales in 2022

2022 has proven to be another record-breaking year for NORD DRIVESYSTEMS as they achieved over $1 billion dollars in sales for the first time in company history. NORD sees this as confirmation from their customers that they are a reliable, competent partner with a wide range of efficient, highly configurable drive solutions that are available for over 100 specialized industries worldwide. 

INDUSTRY NEWS | 2022-12-27

AGMA FTM Papers Deadline is Approaching

Those who wish to make submissions for the 2023 AGMA Fall Technical Meeting (FTM) have until January 13, 2023. Late submissions will not be accepted.

PRODUCT NEWS | 2022-12-27

Hexagon Manufacturing Intelligence Introduces Elements to Assist with System-Level Modeling

Hexagon’s Manufacturing Intelligence division has introduced Elements, a new simulation software that helps engineering teams understand the behavior of systems that are becoming increasingly complex in modern products. Using the software, teams can evaluate the performance and feasibility of new design concepts quickly to inform more efficient product development and reduce risk and cost.

INDUSTRY NEWS | 2022-12-22

Desktop Metal Offers Open House to See Production System P-50 Print Metal Parts

The Production System P-50 is designed to be the fastest way to 3D print metal parts at-scale. Powered by Desktop Metal's Single Pass Jetting technology, the P-50 can achieve speeds up to 100 times those of legacy powder bed fusion additive manufacturing technologies and enable production quantities of up to millions of parts per year at costs competitive with conventional mass production techniques.

PRODUCT NEWS | 2022-12-22

Opto Diode Introduces Large Electron Detector

Opto Diode Corporation, an ITW company, introduces the AXUV100G, a 100 mm x 100 mm active area electron detection device specially designed for use in radiation detection applications.

PRODUCT NEWS | 2022-12-21

NORD Displays Cost-Effective Solutions at IPPE 2023

NORD DRIVESYSTEMS will be showcasing their innovative meat and poultry drive solutions at the International Production & Processing Expo (IPPE) January 24th – 26th in Atlanta, GA. NORD’s food processing and packaging solutions focus on precise, dynamic control for conveyor systems, reliable performance, and compliance with strict hygiene standards for washdown environments.

PRODUCT NEWS | 2022-12-20

MSS Compact Rotary Solenoids Available in OEM Quantities

The R-09-150 CCWM Series of Counterclockwise, Forward Shaft Extension Rotary Solenoids from Magnetic Sensor Systems (MSS), available in OEM quantities, features 18 different winding configurations allowing the user to match torque and duty cycle requirements to an application. These compact 38.1 mm (1.50 in.) diameter solenoids are just 22.098 (22.1) mm (0.87 in.) long and have two M4X0.7 threaded studs (8-32 studs optional) 7.366 (7.4) mm (0.29 in.) long on a 22.225 (22.2) mm (0.875 in.) bolt circle.  The shaft has 40 degrees of counterclockwise rotation, extending (13.0) mm (0.51 in.).   The shaft end is serrated for a better grip of the attached load.

PRODUCT NEWS | 2022-12-19

Carlyle Johnson Offers Multiple Disc Pulley Clutch

Gasoline engines, pumps, generators and other machines operating in rugged environments require long-lasting components to ensure successful performance. Clutches designed with durable materials can prevent breakdowns, which would otherwise lead to expensive maintenance and downtime. One example of a ruggedized clutch — the Carlyle Johnson's EPC multiple disc electric pulley clutch — consists of a standard electromagnetic multiple disc design and utilizes oil shear to enhance service life.

INDUSTRY NEWS | 2022-12-16

Ogura MCNB-HS Series Brakes Win Industry Award

The Ogura MCNB-HS Series power-off spring applied brakes have oversized bores to allow wires to pass through the shaft’s hollow bore. They accommodate encoders, cables, hoses, shafts, and tools. The ratio of the brake’s field core diameter to outer diameter is leading the industry.

PRODUCT NEWS | 2022-12-15

OES Expands XY Alignment Stages

Optimal Engineering Systems, Inc. (OES) has released four new high resolution, high repeatability XY Alignment Stages. The AU200-120x120 Alignment Stages feature 120 mm (4.724 in.) of travel in both the X and Y axes. These new low profile 87 mm (3.425 in.) high XY stages, have a 188 mm x 188 mm (7.401 in. x 7.401 in.) open aperture. Easy integration of tooling and fixtures is facilitated through a precision series of threaded mounting holes.  

PRODUCT NEWS | 2022-12-13

Luna Rossa Prada Pirelli Adopts Siemens Software

Siemens Digital Industries Software announced that the Luna Rossa Prada Pirelli America's Cup team is using the Siemens Xcelerator portfolio of software and services to design, simulate and optimize its racing yacht for the forthcoming America’s Cup challenge (37th America’s Cup).

PRODUCT NEWS | 2022-12-12

KMD Launches High-Performance Driveshafts for High Torque Vehicles

Kalyani Mobility Drivelines (KMD) recently announced the introduction of a lineup of high-performance constant velocity (CV) driveshafts for electric vehicles (EVs) and other specialty vehicles.

PRODUCT NEWS | 2022-12-02

KISSsoft Applies Raceway Modifications for Rolling Bearings

Rolling bearing life depends on the contact stresses that occur between the rolling elements and the raceways. Contact stresses are calculated from contact loads, which in turn depend on the external loads acting on the bearing and the precise internal geometry of the bearing.

TECHNICAL ARTICLES | 2022-12-02

More Than Just Motor Size

When your equipment calls for a right angle gearbox, proper sizing makes a difference. A wide range of application factors must be considered, or you will face problems down the road. Possible problems can include increased maintenance, worn teeth and reduced mean time between failure (MTBF). Additionally, an oversized gearbox will cost more money than necessary. This article will provide an overview of how to apply application information to accurately size an Andantex Anglgear right angle gearbox for your installation.

INDUSTRY NEWS | 2022-12-01

Chiron Applies AM Coating Solution to Brake Disks

How can the protective layer be applied to the brake disk more quickly and more effectively? And how can it be made to stay on for longer? “The solution is intelligent coatings, as can be applied to brake disks using our AM coating system” says Dr. Géza Koscsák - the head of additive mat the Chiron Group. He has played a prominent role in developing the new system and reaching the decision to opt for the high-speed deposition welding process in his previous job as head of advanced development. 

INDUSTRY NEWS | 2022-11-30

AGMA Partners with India’s Premier Communications Company

The American Gear Manufacturers Association (AGMA) is partnering with Virgo Communications & Exhibitions to publish Gear Technology India, the Indian branch of the Gear Technology magazine.

PRODUCT NEWS | 2022-11-30

Sulzer Collaborates with Fertilizer Producer on Circulation Pumps

One of the world’s top fertilizer producers operates a big fertilizer complex in South America. A few years ago, the company started an expansion project that includes three additional phosphoric acid concentration lines. Sulzer was selected to supply the critical evaporator circulation pumps.

INDUSTRY NEWS | 2022-11-29

Heidenhain Presents Automation Solutions Showcase Online

Heidenhain will host a worldwide digital event for automation, running November 28 - December 16 with opportunities to join online with appointments available for North Americans over four days (December 5-8).

INDUSTRY NEWS | 2022-11-28

Salim Reelected EUROTRANS President

EUROTRANS recently announced the reelection of Haffar Salim as president of their organization during the International Drive Conference that took place online November 17, 2022. 

REVOLUTIONS | 2022-11-28

Kollmorgen Examines Cutting Edge Technologies

Kollmorgen is all about innovation, constantly investing in collaborations and research projects to exchange knowledge and expertise with partners and universities across the world. Not only does it generate creativity amongst employees, but it also helps customers, partners, and students worldwide to realize their ideas. Someone who is much involved in Kollmorgen’s innovation projects and initiatives is Simon Bokesand, senior innovation engineer.

INDUSTRY NEWS | 2022-11-16

DBS deliver ADI Segmented Girth Gear

The team at the David Brown Santasalo (DBS) purpose-built state-of-the-art facility in Jyvaskyla, Finland were delighted to have a further opportunity to work with Europe’s largest iron ore producer, manufacturing another impressive segmented ADI (Austempered Ductile Iron) girth gear.

INDUSTRY NEWS | 2022-11-15

GWJ Technology Releases Latest Version of SystemManager

GWJ Technology GmbH presents the new version of its system calculation software SystemManager as an extension of its well-known solutions eAssistant as a web solution and TBK as a classic desktop application.

INDUSTRY NEWS | 2022-11-15

Schaeffler Acquires CERASPIN

The automotive and industrial supplier Schaeffler has signed a contract with the CERATIZIT Group for the acquisition of CERASPIN. Based in Livange, Luxembourg, CERASPIN has over 25 years’ experience in the development and production of premium ceramic products, the majority of which are processed into rolling elements for various bearing applications.

REVOLUTIONS | 2022-11-14

The Electrification Initiative

Next-generation technology—everything from the electrification of vehicles to e-motors, bearings, mechatronics, and thermal management—was recently discussed during the Schaeffler Symposium 2022 in Detroit. 

PRODUCT NEWS | 2022-11-08

New Mini Planetary Gearmotors from Applied Motion Products

Applied Motion Products New PH Series Mini Planetary Gearmotors are used with small step motors in NEMA 8, 11, and 14 frame sizes.  The small design of the gearheads allows them to be paired with small motors and doesn't adversely affect the outside dimensions of the combined gearmotor.

PRODUCT NEWS | 2022-10-21

KISSsoft Integrates Schaeffler Catalog Bearings

Manufacturer-independent engineering tools, such as KISSsoft, basically offer users the opportunity to offer more flexibility in selecting suppliers and procuring components. On the other hand, in some cases there is no access to exclusive product data from the manufacturer in order to be able to perform the calculation with the greatest possible accuracy and reliability.

INDUSTRY NEWS | 2022-10-20

LEGO Group Announces Online Campaign to Nurture STEAM Activities for Girls

The LEGO Group marked International Day of the Girl on October 11th with a new campaign to encourage girls to stay curious about STEAM subjects and careers. New and sobering statistics from the Geena Davis Institute on Gender in Media and the LEGO Group show girls are still discouraged from STEAM fields from a young age when play is often gender stereotyped.

PRODUCT NEWS | 2022-10-03

Siemens Digital and Sustamize Collaborate on Carbon Emissions Data

Decarbonization is a key focus for leading design, engineering and manufacturing organizations. To provide access to the most up to date CO2e emission data for materials and energies, Siemens Digital Industries Software recently announced its collaboration with sustamize GmbH, a leading ClimateTech company providing professional technology, data and software solutions enabling companies to measure, optimize and manage COemissions. 

REVOLUTIONS | 2022-09-26

Software Bits 2022

What's the latest in software design and simulation in the power transmission market? Here's a recap of some of the latest software solutions for bearings, gears, drivetrains and e-mobility applications.

PRODUCT NEWS | 2022-09-20

GWJ Technology Optimizes SystemManager

GWJ Technology GmbH introduces a new version of SystemManager as an extension of eAssistant as a web solution and TBK as a classic desktop application.

PRODUCT NEWS | 2022-09-09

KISSsoft Offers Manufacturing Deviations and Flank Waviness Estimations

With the help of KISSsoft, the user can now estimate the influence of manufacturing deviation on the resulting transmission error and excitation force.

INDUSTRY NEWS | 2022-09-06

Calculation Software TBK: New Enhancements for Gearings

GWJ Technology GmbH, calculation specialist from Braunschweig, Germany, has introduced a new version of its TBK desktop solution with numerous enhancements, especially in the field of gears.

REVOLUTIONS | 2022-08-24

SKF Has Professional Skater Covered

We’ve covered SKF in medical, wind turbine, hand tool, solar panel, and compressor applications. We’ve examined SKF bearings utilized in crazy, out-of-this-world, aerospace applications. Nothing, however, tops the seal of approval coming from a professional skater in Europe.

PRODUCT NEWS | 2022-08-22

REGENT Adopts Siemens Digital Portfolio for Seaglider

Siemens Digital Industries Software recently announced that REGENT has adopted the Siemens Xcelerator portfolio of cloud-based software and services to help pioneer a new category of vehicle called the seaglider. The seaglider is a high-speed zero emission vehicle that operates exclusively over the water to drastically reduce the time and cost of moving people and goods between coastal cities.

PRODUCT NEWS | 2022-08-19

KISSsoft and Timken Collaborate on Bearing Calculation and Design

Bearing calculations from Timken can now be easily generated in KISSsoft for the software’s registered users. Although the data is not visible in KISSsoft, it can be used in the background for calculation and design purposes.

INDUSTRY NEWS | 2022-08-18

Timken Announces New Executive Appointments

The Timken Company recently announced new appointments for company executives Christopher Coughlin, Andreas Roellgen, and Natasha Pollock.

PRODUCT NEWS | 2022-08-08

ANCA Examines Benefits of Linear Motors

Growth in the global linear market is being driven by both increased demand across key industries and the clear advantages of linear motors over conventional motors. Within this segment, the contribution of ANCA Motion’s LinX M-Series linear motor has expanded the market and stands out above ball screw and flatbed motor options due to several design intricacies that simplify installation and use and push quality performance even further. Designed for function, the tubular construction of the LinX has several key benefits over flat linear motors.

PRODUCT NEWS | 2022-08-05

Siemens Mobility Offers Rail Technology at InnoTrans 2022

Siemens Mobility is presenting its new digital business platform Siemens Xcelerator at InnoTrans 2022. Siemens Xcelerator is an open digital business platform with the ambition to create a powerful ecosystem of partners who can jointly accelerate digital transformation and sustainability in mobility at scale. By opening interfaces for all participants of the mobility ecosystem, Siemens Xcelerator helps connect the real with the digital worlds – a first-of-its-kind innovation in the rail industry.

PRODUCT NEWS | 2022-08-04

PBC Linear Expands Miniature Metric Ball Screw Assemblies

PBC Linear has expanded its comprehensive portfolio to include Miniature Metric Ball Screw Assemblies. Building on their lead screw technology, this combination of precision-rolled screw and compact nut is driving exceptional performance from an economical package. Manufacturers of sophisticated laboratory equipment, medical devices, semiconductors, and other automation applications will find these high-precision ball screws a valued solution to their small-scale linear motion needs. 

FEATURE ARTICLES | 2022-08-03

The Optimization of 70 Tons of Scrap

The engineering community is fascinated with big, shiny, yellow machines. Walk into any manufacturing facility around the globe and you’ll find guests huddled around the biggest, loudest, and most intimidating equipment on the shop floor. These large machines must play by the same rules as everybody else—they need to reduce energy consumption, lower plant costs, and increase productivity. Many power transmission component suppliers are tasked with optimizing this equipment. 

INDUSTRY NEWS | 2022-07-29

Dontyne Introduces Latest Gear Design Services at IMTS 2022

Dontyne Gears is looking forward to IMTS to promote the company’s range of gear design services developed during COVID restrictions. Dontyne Gears continues to work with companies to complete design projects including CAD models and drawings if required. They recently purchased an Okuma Genos 5-axis to add to the Osaka Siemitsu high accuracy gear inspection center already in house for prototyping. As well as cylindrical gears it is possible to produce straight, spiral, and hypoid bevels. The work is facilitated by using Gear Production Suite from Dontyne Systems to generate tool forms, G-code, and inspection protocols which can be used by the machines. 

PRODUCT NEWS | 2022-07-22

KISSsoft Examines Bevel Gear Strength Rating

Strength rating of bevel gears according to standards such as ISO, AGMA, etc. is executed based on virtual cylindrical gears, only modified by a few specific bevel gear factors. The rating methods of these standards also include the calculation of permissible stresses and finally result in safety factors. 

INDUSTRY NEWS | 2022-07-22

Bosch Rexroth Offers Actuator Webinar

Bosch Rexroth will offer a free webinar on July 28, 2022, "How Self-Contained Actuators Simplify Your Engineering." The webinar takes place 9:00 - 9:45 AM EST. 

INDUSTRY NEWS | 2022-07-08

SMT Announces North America User Forum

2022 marks the 20th Anniversary of SMT’s focus on providing the tools and knowledge to drive engineering innovation in gearbox system analysis. With this historic company anniversary, the company has announced the return of the North America User Forum.

INDUSTRY NEWS | 2022-06-30

KISSsoft Expands Training Program

Attendees will find KISSsoft introductory training courses, advanced training courses and special training courses on selected topics in 2022.

INDUSTRY NEWS | 2022-06-28

Siemens Digital Industries Software Releases Latest Version of NX

Siemens Digital Industries Software recently announced that the latest release of Siemens’ NX software brings greater electronic co-design, collaboration, and intelligence capture and reuse capability. These empower engineering executives across every industry to find productivity improvements and greater efficiencies in their engineering departments.

PRODUCT NEWS | 2022-06-09

KISSsoft 2022 Available June 21

The new KISSsoft Release 2022 provides numerous innovations - amongst others, in order to include the tooth fatigue limit in the verification, the information can be generated from time series.

PRODUCT NEWS | 2022-05-24

Neugart Expands Drive Solutions

Neugart refines its range of coaxial planetary gearboxes: Effective immediately, the manufacturer also offers a gear ratio i=8 for its precision gearboxes with helical gearing. Thus, the gear ratio range now extends from i=3 to i=100.

INDUSTRY NEWS | 2022-05-24

JIE USA Inc. Introduces 3D CAD Configurator

JIE USA has released a 3D CAD gearbox and gearmotor configurator to help engineers choose motors and drives on-demand. The online tool enables engineers to identify the correct product for their design or application based on custom parameters and deliver the CAD model or PDF datasheet they need to do their job efficiently.

PRODUCT NEWS | 2022-05-23

Siemens Digital Offers Simcenter Update to Improve Accuracy, Flexibility and Connectivity

Siemens Digital has added features and updates for Simcenter SPEED, Simcenter Motorsolve and Simcenter MAGNET 2022.1 to improve accuracy, flexibility and connectivity. This 2022.1 update makes Simcenter SPEED and Simcenter Motorsolve more accurate and better integrated to Simcenter STAR-CCM+.

INDUSTRY NEWS | 2022-05-17

KISSsoft Software Available for Diverse Applications

The calculation program KISSsoft and its system add-on are used in a wide variety of applications: They are used for industrial gear units, the automotive industry, the energy sector, aerospace, shipping and numerous other special fields.

INDUSTRY NEWS | 2022-05-12

SMT Offers Training Workshop on Improving MASTA Model Fidelity

SMT's May workshops aim to give attendees the tips and tricks needed to further improve the fidelity of the MASTA model. In this workshop, SMT engineers will go through some of the tools available including:

INDUSTRY NEWS | 2022-05-05

Siemens Examines Factory Automation and Virtual Manufacturing in the Automotive Industry

The automotive industry is reshaping faster than ever before. Technology advancements are redefining transportation from traditional mechanics to complex sustainable, entertaining, and connected mobility enabled by electronics and software. To stay relevant in this fast-changing market, automakers must revisit how they approach all aspects of product design, development, and manufacturing.  

PRODUCT NEWS | 2022-04-20

Gates Launches Belt Drive Software Platform

Gates has announced the launch of Gates Design Power, a new software platform offering multiple digital design tools to support the engineering and specification of belt-drive systems across a broad array of applications, making the process easier and more robust than ever before.  

REVOLUTIONS | 2022-03-21

SKF Plain Bearings Utilized in Suspension Bridge Project

Bearings from SKF are playing a key role in a record-breaking engineering project – the world’s longest suspension bridge, which recently opened on March 18, 2022, in Turkey.

REVOLUTIONS | 2022-02-17

Delivering Next Generation e-Mobility Motor and Drive Solutions

Kyburz Switzerland AG, Relies on ABM Drives for High-Performance Technology in Postal Delivery and Electric Sports Cars

...
REVOLUTIONS | 2022-02-14

Schaeffler TriFinity Wheel Bearing Provides e-Mobility Solution

Schaeffler’s TriFinity wheel bearing is a fully optimized, three-row, angular contact ball bearing that provides higher stiffness and longer servic...
REVOLUTIONS | 2022-02-07

Photonics West On-Demand

The online version of Photonics West 2022 takes place February 21-27, 2022. The conference will hold an on-demand week that will c...
EVENTS | 2022-02-01

Calendar

Upcoming events in March and April
TECHNICAL ARTICLES | 2022-02-01

Improve Thermal Performance for Ironless Brush DC and Brushless DC Motors

Designers of motor-driven systems must account for thermal issues that can hinder a system's performance and efficiency.
PRODUCT NEWS | 2022-02-01

Product News

The complete Product News section from the February 2022 issue of Power Transmission Engineering.
REVOLUTIONS | 2022-01-31

Gearmotors: The Art of Precision and Reliability

High performance, high precision and component compatibility top the list of gearmotor trends in our product-roundup for 2022. These products can b...
REVOLUTIONS | 2022-01-25

Mach III Custom Clutch Solves Stick-Slip Issue in Vehicle Research System

Torque Inc., a Mach III distributor, had to supply a clutch for a customer’s testing assembly that connec...
REVOLUTIONS | 2021-12-09

The Art of the Balance

While sitting at a tire shop a while back. I could not help but overhear a customer tell the mechanic he could only afford to pay for the new tires...
EVENTS | 2021-12-01

Calendar

Calendar of early 2022 events
TECHNICAL ARTICLES | 2021-12-01

Influence of the Load-Dependent Center Distance

Considering the local flank parameters, such as pressure or transmission error, a significant influence of the load-dependent center distance can be observed. With the FVA-Workbench, the load-dependent center distance is always considered.
TECHNICAL ARTICLES | 2021-12-01

Open Loop Step Motor Error Sources - What Closing the Loop Corrects

A look at several Two-Phase Hybrid Step Motors and their dominant error sources, and comment on how the errors are overcome by true servo operation of these motors.
PUBLISHER'S PAGE | 2021-12-01

I know a Guy

We all have a friend, relative or acquaintance who always seems to have the right connection, no matter what you need.
REVOLUTIONS | 2021-11-12

Regal Rexnord Enhances Industrial Powertrain Capabilities

The Regal electromechanical powertrain offering encompasses a broad range of Regal-produced components (e.g., motors, speed reducers, gearing, coup...
REVOLUTIONS | 2021-11-08

How the Global Hydraulic Fluid Market Is Changing—And What It Means for the Future

The size of the worldwide hydraulic fluids market is expected to be worth $77.5 billion by the end of 2021 and this growth is expected to continue ...
REVOLUTIONS | 2021-10-12

Fenner Acquires Lumsden Corporation

Advances and expands belting and high-value component solutions

Fenner Precision Polymers recently announced the acquisi...
PUBLISHER'S PAGE | 2021-10-01

Coming Together

The American Gear Manufacturers Association recently held our biennial trade show, the Motion+Power Technology Expo. Although it was a smaller, quieter show than normal, it was well worthwhile for those who were able to make it.
TECHNICAL ARTICLES | 2021-10-01

Coupling a Motor to a Load

With so many load types and motor types, there are many ways to couple a motor to a load.
TECHNICAL ARTICLES | 2021-10-01

Linear Motion Components Take Flight in Aerospace and Defense Industry

Key advantages of linear motion components in aerospace applications.
FEATURE ARTICLES | 2021-10-01

Oil Shear Brakes Speed Loading of Oceangoing Vessels

While "applying the brakes" generally means slowing down, applying the right brakes can transform an equipment fix into a decade of reliable service and support.
FEATURE ARTICLES | 2021-10-01

The Importance of Oil Analysis

Lubrication management is crucial to developing a successful preventive maintenance program.
REVOLUTIONS | 2021-09-27

The Packaging Perspective 2021

Pack Expo Las Vegas and Healthcare Packaging Expo offers more than 1,500 exhibitors to showcase the latest new materials, technologies and solution...
PUBLISHER'S PAGE | 2021-09-01

Freddie Mercury in the Show Me State

The Motion + Power Technology Expo takes place September 13-16 in St. Louis. It's going to be a different kind of trade show than most people have ever experienced.
FEATURE ARTICLES | 2021-09-01

Power Transmission Suppliers Converge at AGMA's MPT Expo

St. Louis plays host to the leading suppliers in mechanical power transmission, September 13-16
REVOLUTIONS | 2021-08-19

Value-Driven Condition Monitoring

Schaeffler's OPTIME Improves the Reliability of Rotating Equipment

We first discussed Schaeffler’s end-to-end wireless sensor solution ca...
TECHNICAL ARTICLES | 2021-08-01

Design Reviews - What to Review and When

Try to gain as much advantage as possible when you do design reviews; they can result in greatly improved designs and can cut multiple iterations out of the process.
FEATURE ARTICLES | 2021-08-01

Gear Manufacturing in Motion

Electric and fluid power has expanded the focus recently at the Motion + Power Technology Expo - September 14-16, St. Louis, Missouri - but gear manufacturing remains the core of AGMA's biennial trade show.
INDUSTRY NEWS | 2021-08-01

Industry News

The complete Industry News section from the July 2021 issue of Power Transmission Engineering
TECHNICAL ARTICLES | 2021-08-01

The Influence of Rolling Bearing Profiling on Rigidity and Rating Life

An explanation of the detailed calculation of rolling bearings in the FVA-Workbench based on consideration of the profiling of roller bearings.
REVOLUTIONS | 2021-07-20

Avoiding Common Pitfalls When Selecting & Integrating Linear Modules

Fully integrated linear modules can be versatile and cost-effective for linear transport applications in packaging machinery. When specifying and i...
REVOLUTIONS | 2021-07-16

The Sustainable Shop Floor

Energy from renewable sources? Natural resource conservation? Reduction in pollution and waste? Energy efficient components? Many talk a good game ...
REVOLUTIONS | 2021-06-07

Maximizing Bearing Performance

Carrier and SKF Collaborate on Centrifugal Compressor Technology The opportunity to improve product design separates market lea...
PUBLISHER'S PAGE | 2021-06-01

Getting Ready for Normal

In May, Gov. Mike Parson of Missouri sat down and recorded a video on behalf of AGMA's upcoming Motion+Power Technology Expo
FEATURE ARTICLES | 2021-06-01

The Power Shift

Companies look to fuel economy, energy efficiency and operating costs to improve off-highway applications.
TECHNICAL ARTICLES | 2021-06-01

Joint Research and Simulation Software for an Optimized Rolling Bearing Friction Model

FVA Software bundles the results and knowledge from hundreds of research projects in one platform.
REVOLUTIONS | 2021-04-13

Hannover Messe 2021: Smart Manufacturing

Robotics, digital tools, automation and artificial intelligence will all play a significant role in the factory of the future. After two days of vi...
REVOLUTIONS | 2021-04-09

Hannover Messe 2021: Industrial Transformation

The show must go on. And though we're extremely disappointed to not spend the week in Germany taking in the latest and greatest manufacturing techn...
REVOLUTIONS | 2021-04-08

Ask These 10 Questions to Innovate with Purpose

Regal Beloit Examines Product Design in the PT and Motion Control Industry

Too frequently a product is developed and then the manufacture...
PUBLISHER'S PAGE | 2021-04-01

Turning the Corner

I went to pick up a pizza the other day and had a hard time finding a spot in the restaurant's lot. I was a little surprised by this, because I personally haven't eaten in a restaurant in about a year. But there were lots of people inside, eating at tables - acting almost as if life were normal.
TECHNICAL ARTICLES | 2021-04-01

How Reliable is a Reliability Calculation?

Bearing subsystem life and reliability explained.
FEATURE ARTICLES | 2021-04-01

Mayr Provides Shaft Couplings for Torque Transducers in FZG Worm Gear Test Stands

For reliable and accurate measurement results, The connection of the measuring shafts used is of particular importance.
INDUSTRY NEWS | 2021-04-01

Industry News

The complete Industry News section from the April 2021 issue of Power Transmission Engineering.
PRODUCT NEWS | 2021-04-01

Product News

The complete Product News section from the April 2021 issue of Power Transmission Engineering.
REVOLUTIONS | 2021-03-23

What is Sensor Linearity and What Does It Mean?

Most analog output sensors have general specifications such as linearity (or non-linearity), repeatability, and resolution, as well as environmenta...
REVOLUTIONS | 2021-03-17

A Cut Above the Rest

Micro motors put the power in pruning

Pruning is one of the most demanding jobs in the viticulture and horticulture industries. When done...
TECHNICAL ARTICLES | 2021-03-01

A Ten-Minute Introduction to Digital Filters

Filtering is needed in various control and communication Applications.
POWER PLAY | 2021-03-01

An Inside Look at Bell's EDAT System

Bell's Electrically Distributed Anti-Torque (EDAT) is Bell's latest commercial innovation. The EDAT system is composed of four small fans within a tail rotor shroud in an offset two-by-two pattern.
INDUSTRY NEWS | 2021-03-01

Industry News

The complete Industry News section from the March 2021 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2021-03-01

The Influence of Bevel Pinion Retractability on Casing Design

The intuitive modeling techniques in the FVA-Workbench guarantee consistent, valid, and manufacturable gears every time.
| 2021-02-22

The Digital Experience with Regal Beloit

Regal Beloit Corporation recently announced it is now putting QR codes on Sealmaster and Browning mounted bearings products and bearing boxes inclu...
TECHNICAL ARTICLES | 2021-02-01

Consideration of Dynamic Excitation Effects in the Gear Design Process of Two-Stage Gearboxes for E-Mobility

Consideration of dynamic excitation effects in the gear design of two-stage gearboxes for e-mobility.
INDUSTRY NEWS | 2021-02-01

Industry News

The complete Industry News section from the February 2021 issue of Power Transmission Engineering.
| 2021-01-21

Smart Moves with Bosch Rexroth

Extrusion press hydraulics upgrade uses phased approach to improve results

The extrusion press is one of today’s most valuable and hardwo...
| 2020-12-10

Fenner Precision Polymers Expands Portfolio with MAV Acquisition

Fenner Precision Polymers, a Michelin Group Company, recently announced the acquisition of MAV S.p.A., an Italian company, located in Altopiano del...
| 2020-12-01

Bosch Rexroth Celebrates 30 Years of Linear Motion Innovations

Bosch Rexroth began developing linear bushings, shafts, slides, and transfer tables as prototypes in the 1960s. The first two complete linear modul...
FEATURE ARTICLES | 2020-12-01

Engineering Showcase

This special advertising section features leading suppliers!
TECHNICAL ARTICLES | 2020-12-01

Efficiency and Heat Balance Calculation of Worm Gears

If torque conversion with high gear ratio, compact installation space and 90-degree axis-crossing angle is needed, often worm gears are used. Due to their high power density and sliding speeds within the tooth contact, frictional heat and thermal stresses are higher compared to helical, bevel and hypoid gears, and thus the thermal load capacity of worm gears is lower.
TECHNICAL ARTICLES | 2020-12-01

Rolling Bearing Performance Rating Parameters Review and Engineering Assessment

The main function of rolling bearings is to support load and transmit rotational movement with minimum energy loss. In order to achieve this, bearings are manufactured with particularly good quality fatigue resistance materials, proper design and tight manufacturing tolerances. Particular emphasis is put in both the macro, and micro geometry of the working shapes and surfaces of the raceways. Rolling bearings come in many types and sizes as ball and roller bearings for radial and thrust loads.
INDUSTRY NEWS | 2020-12-01

Industry News

The complete Industry News section from the December 2020 issue of Power Transmission Engineering.
| 2020-11-24

Stainless Steel Powertrains Provide Peace of Mind

Hardly a day passes without a new FDA recall of some food product as the number of Americans falling ill from food contamination infections continu...
| 2020-11-18

A Changed World - Challenges and Opportunities

2020 started out like a normal year with some chatter about a virus outbreak in China but then events quickly spread and the world, as we knew it, ...
| 2020-10-28

A Look at Hannover Messe Digital Days

Photo courtesy of Deutsche Messe. Early October brought the next collection of training and technology seminars from Hannover Messe Digital Days...
| 2020-10-15

2020 and Beyond with Bonfiglioli

Company offers new geared motor platform while navigating unusual business environment

What’s a product launch look like during a pandemi...
PUBLISHER'S PAGE | 2020-10-01

Answer the Call

About once per year, we make a concerted effort to get you, our readers, to renew your subscriptions to Power Transmission Engineering. Well, it's that time again.
FEATURE ARTICLES | 2020-10-01

Lubrication for Life

Lubrication plays a vital role in the performance and life of rolling element bearings, yet its significance is often underestimated. The most important task of the lubricant is to separate parts moving relative to one another (balls or rollers and raceways) in order to minimize friction and prevent wear. A lubricant that is designed for specific operating conditions will provide a load bearing wear protective film.
TECHNICAL ARTICLES | 2020-10-01

Keeping Drives Electrically Quiet: Ferrites, Shielding and Grounding

Motion control systems often combine high power drive signals in close proximity (or even within the same cable) with lower level signals, like encoders. You will often see ferrite beads added around cables; their effectiveness in minimizing noise is greatly affected by how they are deployed. This involves which signals are grouped, what are the drive characteristics, and how shielding and grounding are handled in the system.
EVENTS | 2020-10-01

The 2020 Packaging and Processing Experience

Virtual Pack Expo offers reimagined digital platform
POWER PLAY | 2020-10-01

Mechanical Wonders of All Sizes

The industrial arts of mechanical engineering are all around us and seen in many forms and technologies. Of greatest interest is how these wonders are designed, constructed and used. From the smallest home appliance to the behemoths used for outsize building and excavation projects.
FEATURE ARTICLES | 2020-09-01

Timken Addresses NVH Requirements in Bearings

As NVH technology advances, so do the tools that allow engineers to study, test, and manufacture bearings capable of delivering high-performance and quality.
FEATURE ARTICLES | 2020-09-01

Schaeffler Readies Launch of End-to-End Wireless Sensor Solution with OPTIME

A discussion of the evolution of condition monitoring for bearings and the upcoming introduction of company's next-generation condition monitoring platform.
FEATURE ARTICLES | 2020-09-01

The Maintenance of High Quality and Taste

Valves help control temperature, pressure and viscosity for alcohol fermentation.
TECHNICAL ARTICLES | 2020-09-01

Various Coil Configurations Used in Coreless Motors

Three-dimensional finite element analysis (FEA) simulation and research from published information is used to compare the features of various coil configurations.
TECHNICAL ARTICLES | 2020-09-01

Hybrid Transverse Flux Magnetic Motors - How to Measure Parameters

These versatile, low-cost and high-torque motors may be used open loop or as full servos - and several levels in between. The motor stator laminate designs divide these motors into those optimized for full stepping, and those optimized for micro stepping and servo operation. These differences can be easily measured with basic meters and oscilloscopes. Motor to motor variations can also be easily measured, and motor inductance at nominal speed and current can also be determined.
INDUSTRY NEWS | 2020-09-01

Industry News

The complete Industry News section from the September 2020 issue of Power Transmission Engineering.
| 2020-08-26

Condition Monitoring with ABB

The PTE September coverage in print and online examines condition monitoring advancements for bearings. We recently discussed some of these innovat...
| 2020-08-12

I-MAK Examines Causes of Gearbox Failure

In a world of optimization and digitization where factories are trying to reduce costs and downtime, the demand for identification of basic gearbox...
| 2020-08-03

Freudenberg Sealing Develops Thermally Conductive Elastomer for Electric Cars


Wherever a lot of computing is performed or high currents flow, large amounts of waste heat are generated. Freudenberg Sealing Technologi...
PRODUCT NEWS | 2020-08-01

Product News

The latest product news from Miki Pulley, Voith, Firgelli Automations, Heidenhain, Zero-Max, Gates, KEB America, Siemens, H2W Technologies and Emerson Automation
FEATURE ARTICLES | 2020-08-01

Voith SafeSet Couplings Prevent Catastrophic Failure

When City Scrap & Salvage experienced a catastrophic failure of the driveline between the motor and rotor of its automotive shredder, the company called on Voith Turbo for a potential manufacturing solution.
TECHNICAL ARTICLES | 2020-08-01

Closing the Loop around a Transverse Flux Hybrid Step Motor

Transverse magnetic flux motors -- also known as step motors -- become Hybrid Servos when you operate them closed loop. This is the same transformation that happens between running a 3-phase synchronous motor from line voltage as opposed to running it closed loop as a brushless servo. In the case of hybrid motors, there are many degrees of what is advertised as "closed loop," and thus significant differences in the performance improvements seen.
TECHNICAL ARTICLES | 2020-08-01

Monitoring Concept Study for Aerospace Power Gearbox Drivetrain

Rolls-Royce is pioneering the UltraFan engine family architecture containing a planetary gearbox in a power range of 15 to 80 megawatts. To increase the efficiency of the UltraFan, a planetary gearbox is introduced between fan and intermediate pressure compressor. This enables running the turbine to rotate faster and allows a reduced fan speed.
TECHNICAL ARTICLES | 2020-08-01

FEM Analysis of the Load Distribution over the Face Width of Helical Gear Pairs Considering Deviations, Misalignments and Deformations

The load carrying capacity of spur gears may be calculated by ISO 6336 using influence factors. The face load factor considers the impact of the non-uniform load distribution over the face width. Even if the gears had perfect geometry, the load would not distribute uniformly along the contact lines. The face load factor depends on deformations of all parts of the containing gearbox and mainly of the teeth, gears and shafts as well as on manufacturing and assembly deviations.
| 2020-07-17

Force Control Oil Shear Crane Brake Solves Maintenance Headache

Brake Upgrade Fixes Manufacturing Challenges at SAF

Working three shifts around the clock throughout the week doesn’t leave time in the s...
| 2020-07-17

Smart Software Solutions

Leveraging Digital Technology with Siemens

Although the community couldn’t get together in Las Vegas, Siemens Media and Analyst Conferenc...
| 2020-06-19

Cortec Enhances Corrosion Control Protection Offerings

Cortec is globally committed to providing corrosion solutions that are both cost-effective and environmentally-sound. The organization has stepped ...
| 2020-06-08

Shrink Your Start-to-Finish Time

Boosting Productivity in Gearbox Design with Siemens Digital

An increasing awareness of environmental concerns has given rise in the auto...
FEATURE ARTICLES | 2020-06-01

A Little Peace of Mind

Condition Monitoring Technology Evolves for Gear Drives, Gearmotors and Gearboxes. Here's a look at what some leading manufacturers are offering.
TECHNICAL ARTICLES | 2020-06-01

Combining Gear Design with Manufacturing Process Decisions

The integration of manufacturing information into gear design software reduces cost during the design process by avoiding time-consuming back and forth between the design and manufacturing departments. The challenging task for such software is ensuring the design engineer does not need specific manufacturing expertise. Otherwise he or she would be overwhelmed and not use such a feature.
| 2020-04-29

The Latest in E-Mobility Technologies

This sidebar examines some of the latest E-Mobility products and technologies from companies like Schaeffler, Eaton and Dana. Check out the full ar...
| 2020-04-02

The Evolution of AGVs

Konrad Lorenz won the Nobel Prize in Physiology and Medicine in 1973 for his experiments with animal behavior. Lorenz discovered the principle of i...
FEATURE ARTICLES | 2020-04-01

Romax Improves Reckon Drive Product Reliability with Drivetrain Structural Simulation Software

Durability requirements must be balanced with the need for lightweight and low-cost solutions which meet noise and vibration targets whilst also exhibiting excellent efficiency.
TECHNICAL ARTICLES | 2020-04-01

Limitations of the Timoshenko Beam Theory

FVA Offers FE Shaft Calculations in the FVA-Workbench
TECHNICAL ARTICLES | 2020-04-01

Phase Management as a Strategy to Reduce Gear Whine in Idler Gear Sets

This work explains why some idler sets produce so much gear whine. While transmission error must be managed, there is another tool in the gear whine management toolbox.
INDUSTRY NEWS | 2020-04-01

Industry News

The complete Industry News section from the April 2020 issue of Power Transmission Engineering.
| 2020-03-13

Motors without Rare Magnets: What are the Options? (Part Two)

In Part I we explored various motor technologies used today for industrial and traction motor design. Here in Part II we will explore another motor...
FEATURE ARTICLES | 2020-03-01

Value-Driven

New Opportunities and Technologies Allow AC Motors to Enhance Motion Control Applications.
FEATURE ARTICLES | 2020-03-01

Engineering Showcase - Motion Control

Special advertising section focuses on motion control.
FEATURE ARTICLES | 2020-03-01

Power - and Sand - to the People

Zach Rountree's life would be a lot easier if his job site was closer to town. As the owner and president of Rountree Construction, he oversees an operation that pulls 200 tons of material an hour out of a remote lake in Stockton, Georgia. Big equipment demands three-phase power, but out in the remote timberlands of rural Georgia, only single-phase power was available.
TECHNICAL ARTICLES | 2020-03-01

Improvement of the Noise and Vibration Behavior of an Electromechanical Brake Booster - an Integral Approach

The automotive world faces a tremendous change. Autonomous driving and electrification are two big topics in this context that are pushing this change. The demand for higher comfort, higher safety and tightened environmental requirements drive as well the technological change from former mechanical actuations to electro-mechanical systems in new vehicles. This can be observed especially for braking and steering systems.
POWER PLAY | 2020-03-01

The Coolest Cylinder in Michigan

You might not expect a humble cylinder to garner more attention than a luxury boat or a giant, shiny stage prop, and yet thatâ??s just what happened in Michigan's latest contest celebrating local manufacturersâ?? contributions.
| 2020-02-12

Force Control Dynamometers Suitable for High-Torque, Low-Speed Testing

High torque, low-speed testing is often a challenge for dynamometers equipped with traditional load brakes. Testing which requires the brake to abs...
FEATURE ARTICLES | 2020-02-01

Tackling Fluid Power Challenges

Increasing power density and improving cylinder lifespan are key issues.
FEATURE ARTICLES | 2020-02-01

Creature Comfort

Intelligent drive technology in the cowshed
FEATURE ARTICLES | 2020-02-01

IFPE 2020 Shapes Expectations and Technology for the 2020s and Beyond

The International Fluid Power Exposition (IFPE) is a one-stop exhibition where you'll find just about everything to help maintain your company's leading edge in the ever-expanding fluid power industry.
TECHNICAL ARTICLES | 2020-02-01

Computing Gear Sliding Losses

As concerns surrounding the environmental impact of fossil fuels continue to grow, so does the need to produce vehicles with higher overall efficiency. The importance of enhanced vehicles has spurred drivetrain component manufacturers to study every aspect of efficiency loss in their products. The gearbox is a key contributor to the overall drivetrain efficiency.
| 2020-01-29

From Walkarounds to Wireless Monitoring

Advances in condition monitoring technology means maintenance and operations teams can spend less time collecting data, and more time acting on it,...
| 2020-01-23

Motor Sizing for Unusual Loads

One of the fun parts of the motion industry is involvement in popular movies! Motor specifications can be a bit rough: “I need to spin a 120-pound ...
| 2020-01-22

Romax Improves Reckon Drive Product Reliability with Software

The shift towards electric drivetrains has created unprecedented demand for new transmission architectures across numerous vehicle platforms at a t...
| 2020-01-14

Signs of a Noisy Reference - Using Successive Approximation ADCs

High speed ADCs have become quite inexpensive and are commonly deployed. Care needs to be done when analyzing their outputs to determine s...
| 2019-12-02

Done-In-One Roller Bearing Measurement Solution

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PRODUCT NEWS | 2019-12-01

Product News

The complete Product News section from the December 2019 issue of Power Transmission Engineering.
TECHNICAL ARTICLES | 2019-12-01

Reliability Safeguarding for an 8 MW Wind Energy Gearbox in Serial Production

Prototype and Process Development Ensuring Stable Quality at the Highest Level
EVENTS | 2019-12-01

IFPE 2020

Trade Show Season Kicks Off in March with Focus on Fluid Power and Power Transmission
| 2019-11-08

Vesconite Supplies Bushings for Record-Breaking Miniature Steam Train

The team that was awarded the Guinness World Record in 2017 for the longest distance covered by a miniature steam train is setting its sights on im...
| 2019-10-24

Motors without Rare Magnets: What are the Options? (Part One)

Lower-cost motor technologies exist that can be an attractive alternative to neo-based BL PM motors - and are not subject to unpredictable supp...

FEATURE ARTICLES | 2019-10-01

Just Right Lubrication

Automatic lubrication systems are getting smarter, easier to use and pushing condition monitoring into the future.
FEATURE ARTICLES | 2019-10-01

6 Critical Grease Characteristics

Whether you design, build or maintain industrial equipment, it is likely you have encountered many types of bearing grease over the years. Lubrication plays a crucial role in virtually all operations, and certain key characteristics allow grease to perform its job better in demanding applications.
ASK THE EXPERT | 2019-10-01

Bearing Materials and Coating Trends

What trends do you see in bearing materials and coatings that will benefit the power transmission industry?
FEATURE ARTICLES | 2019-10-01

Motors without Rare-Earth Magnets: What Are the Options

Lower-cost motor technologies exist that can be an attractive alternative to neo-based BL PM motors - and are not subject to unpredictable supply chains
TECHNICAL ARTICLES | 2019-10-01

General Modeling Method of Power Losses in Transmission with Parameter Identification

In this paper, the models for different power loss sources in transmissions from literature are applied and compared, which form the two methods - ISO 14179-2 and the joint model to estimate the power losses in a transmission. A 2-speed transmission in an electric vehicle is used as a case study to compare the two methods and validate them with experimental data.
EVENTS | 2019-10-01

Power-Gen Alights on New Orleans

One show we might not talk about enough is Power-Gen International, one of the biggest U.S. trade shows in the energy industry you can attend that will be going on November 19-21 in New Orleans.
| 2019-09-12

What Does the Future Hold for the Automotive Industry?

We all want to know the answer to this question as it tells us as a business where to invest our R&D development, steers us to consider what ke...
FEATURE ARTICLES | 2019-09-01

NORD Gear Offers Drive Solutions for Intelligent Brewing

Worm, bevel, and parallel shaft gear units were installed at two breweries to provide the necessary process control.
TECHNICAL ARTICLES | 2019-09-01

Gearbox Development for the Food and Beverage Processing Industry

How one gearbox manufacturer took an existing design and transformed it to meet the needs of this demanding environment.
TECHNICAL ARTICLES | 2019-09-01

A Model for Predicting Churning Losses in Planetary Gears

In the general context of the reduction of energy consumption and polluting emissions, gearbox efficiency has become a major issue.
POWER PLAY | 2019-09-01

Picking and Placing with Flexible Fingers

They're like real fingers, able to pick up hard stuff, a spark plug or a metal pipe connector, and pick up soft stuff without breaking or smushing it: an egg, a loaf of bread, a donut.
| 2019-08-28

SKF Examines the Power of Data & Machine Learning

Data is fast becoming one of the most important assets for companies throughout industry. In particular, it holds the key for developing a new gene...
| 2019-08-19

Considerations for Choosing the Correct Rolling Element Bearing Characteristics

Daily experience in application engineering has proven that the selection of the correct bearing type can be successfully achieved by customers bas...
| 2019-08-08

The 6 Latest Trends in Direct Drive Motor Technology

Despite the maturity of the machine tool industry, allowing for many advancements in engineering design over the span of decades, a machine is stil...
PRODUCT NEWS | 2019-08-01

Product News

The complete Product News section from the August 2019 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2019-08-01

Using Couplings to Reduce Downtime

Downtime, downtime, downtime. When it's planned, it's bearable. When it's not, it's not. To maintain machinery, planned downtime is necessary. To fix broken equipment, unplanned downtime is excruciating, especially when your factory is running closer and closer to full capacity.
TECHNICAL ARTICLES | 2019-08-01

Lubrication of Plastic Worm Gears

In the selection of lubricating greases for plastic worm gears, the user needs to know the influence of each grease constituent on the tribological performance in order to choose the appropriate lubricant. In this work, the effect of NLGI class, viscosity, base oil and thickener type are investigated separately regarding the efficiency and temperature close to the tribocontact. With the help of this contribution the user understands the effect of each parameter and learns about the potentially reachable efficiency and temperature ranges.
TECHNICAL ARTICLES | 2019-08-01

CFD Simulation of Geared Transmissions with Injection Lubrication

In this study, a finite volume CFD simulation model of a single-stage injection-lubricated test gearbox was applied to investigate its oil flow and no-load power loss. The results provide physically plausible information on the oil supply and its distribution.
POWER PLAY | 2019-08-01

Renewable Building Blocks

LEGO & Vestas Collaborate on Sustainability Project.
| 2019-07-19

Product Spotlight: Romax Nexus Blends Desktop and Cloud Solution Technologies

There are several driving factors in today’s manufacturing environment that ...
| 2019-07-16

A Better Way to Measure High-Performance Plastics Means Better Performance

Caption: Wear and friction data from application testing on two grades of PEEK.

| 2019-06-18

Getting Your Hands on Smart Tools

Forget the IIoT and Industry 4.o buzzwords. We're not interested in 10 to 15 years down the road or what the factory of the future is going to look...
| 2019-06-12

Troubleshooting Noisy Ground Systems — Resonances

Designing systems to avoid EMI/EMC issues takes so...
| 2019-06-03

Morgan Advanced Materials Examines Wind Turbine Mechanics

Reliance on wind power is increasing, so the industry must continue to find ways to operate more efficiently, while reducing maintenance and costs....
EVENTS | 2019-06-01

The Electric Evolution

CTI Symposium Presents Latest Automotive Transmission Developments and Applications.
PUBLISHER'S PAGE | 2019-06-01

Get Ready, Get Set...Show

If you are involved in the acquisition of technology (whether your direct role is machine design, maintenance, purchasing or management), trade shows still provide one of the best ways to evaluate options, learn about the latest technology and find solutions to problems.
FEATURE ARTICLES | 2019-06-01

Motor Technology Makeover

Efficiency, Size, Space and Mounting Requirements Highlight Customer Requests for No Compromise.
TECHNICAL ARTICLES | 2019-06-01

Documentation of Gearbox Reliability - An Upcoming Demand

The proof of the reliability of a gear drive is now an additional requirement. In Europe, the acceptance authorities for wind turbines are requesting a system reliability proof from gearbox manufacturers. The AGMA committee reviewing the AGMA 6006 standard for wind turbines is considering adding a chapter about design for reliability. However, reliability considerations are not new; NASA, for example, was in the 1980s using reliability concepts for gear drives.
TECHNICAL ARTICLES | 2019-06-01

Pros and Cons of Different Bearing Lubrication Methods

For a maintenance crew, it is important to know which bearings need re-lubrication and make sure they are lubricating those bearings. The bearings can be lubricated manually or by automatic lubrication systems. This article will review each method and discover its pros and cons.
| 2019-05-07

Wittenstein Smart Gearboxes

Shaping the Future of Manufacturing

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| 2019-05-02

Schaeffler Optimizes Lubrication Systems with Mechatronics

The following is an update on Schaeffler's DuraSense relubrication system for linear recirculating roller bearing, ball bearing, and guideway assem...
FEATURE ARTICLES | 2019-04-01

Engineering Showcase - April 2019

Special advertising section with a focus on bearings.
FEATURE ARTICLES | 2019-04-01

Keeping Production Running

Cement Backer Board Plant Utilizes Oil Shear Clutch Brake
FEATURE ARTICLES | 2019-04-01

Planning Ahead

Navigating Clutch/Brake Operation in Harsh Environmental Conditions: Chemicals, saltwater, food particles, heat, dust, and electrical corrosion are just a few of the many issues that can cause clutches and brakes to fail prematurely.
FEATURE ARTICLES | 2019-04-01

Deep-Sea Microbe Research

Faulhaber motors help seek climate answers in deep-sea trenches
TECHNICAL ARTICLES | 2019-04-01

Experimental Determination of Oil Rheology Parameters to be Implemented in Power Loss Predictions of Gears and Rolling Element Bearings

Rheology models express the way tribological conditions translate to shear stress of the lubricant and friction force on the interacting surfaces. Due to the complexity of the lubricant rheology, the friction coefficient is usually obtained experimentally either under the same operating conditions or by curve fitting in a properly chosen friction map. The current study aims at determining the rheological parameters of a lubricant based on friction measurements carried out on a commercial, readily available ball-on-disc machine.
| 2019-03-28

Troubleshooting: Use ALL of Your Senses

Troubleshooting infrequent intermittent problems can be one of the most frustrating engineering...
| 2019-03-26

Hannover Messe 2.0

(Main image courtesy of Deutsche Messe, 2018) Hannover Messe 2019 will focus on the integration, digitization and interconnection of industrial ...
| 2019-03-13

Faulhaber Assists with Deep-Sea Microbe Research

What influence does hell have on heaven? This is not an issue of theology: marine sc...
PRODUCT NEWS | 2019-03-01

Product News

The complete Product News section from the March 2019 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2019-03-01

In Motion

The following special product news section examines the latest products and technologies in motion control.
FEATURE ARTICLES | 2019-03-01

Engineering Showcase - March 2019

Special advertising section featuring mechatronics and motion control.
TECHNICAL ARTICLES | 2019-03-01

Optimization of Power Density by Local Gear Failure Modeling

Power density is a key factor in gear design. Increasing the power density enables engineers to use smaller gears for their applications which lead to smaller and lighter gear boxes. The benefit for example for the automotive industry is less moving load in the vehicles and therefor a reduction of fuel consumption and subsequently a reduction of CO2 emission. The limiting factor for the increase in power density of gears is the material strength in regard to the critical failure mode.
EVENTS | 2019-03-01

Calendar

The complete technical calendar from the March 2019 issue of Power Transmission Engineering.
| 2019-02-12

Cement Backer Board Plant Utilizes Oil Shear Clutch Brakes

Stan Porter, Force Control Industries & Jim Wahl, Wahl Marketing Communications Fin Pan Inc. (Hamilton, Ohio) is an industry leader in the c...
| 2019-02-04

Construction Time Again

Bauma 2019 Examines Sustainability, Digitization and Energy Efficiency

Bauma 2019 (April 8-14, Munich, Germany) is a complete overview of...
FEATURE ARTICLES | 2019-02-01

Gears, Fluid Power and Electric

The American Gear Manufacturers Association has evolved its trade show. What was formerly Gear Expo is now the Motion + Power Technology Expo (MPT Expo), an event intended to represent the entire motion and power transmission supply chain. As part of the expansion of the show’s scope, AGMA has partnered with the NFPA (National Fluid Power Association) to include a fluid power pavilion and additional educational sessions.
FEATURE ARTICLES | 2019-02-01

Heavy Industry and Smart Technology

Heavy industry. The phrase conjures images of mines and steel mills, of huge caverns underground, of cavern-like factories, of oldline companies operating heavy-duty machines for hightorque work. That's the image of heavy industry. Today, though, there's also another image. It's of an operator walking a steel mill's floor, looking at his smartphone or his tablet.
TECHNICAL ARTICLES | 2019-02-01

Design Investigations and Indications for Acoustical Optimized Gear Meshes Using Plastic Gears

When it comes to a steel-gear mesh, there are several common standards and design rules on how to reduce noise emissions in the mesh. But if plastic gears are involved, this is no longer the case. The topic of this presentation is to highlight some of the differences between metal-and-plastic gear meshes, i.e. which design strategies can be stated as valid for metal as well as plastic and which are not?
INDUSTRY NEWS | 2019-02-01

Industry News

The complete Industry News section from the February 2019 issue of Power Transmission Engineering.
POWER PLAY | 2019-02-01

Ask Pneuman

Escape Rooms have been popular in recent years for their challenging game play, group participation and unique time constraints. Teams have X amount of time (typically 60 minutes) to solve puzzles, ponder riddles and dissect clues in order to escape a variety of themed games. Here's an escape room with a fluid power twist.
| 2019-01-28

Servo Needs a Solid Footing

Donald P. Labriola II, president and founder of QuickSilver Controls, Inc. For a servo system, it is important to remember that the servo respon...
| 2019-01-23

Improperly Testing Belt Tension Can Easily Damage Small Motors

Donald P. Labriola II, president and founder of QuickSilver Controls, Inc. Most of us want to just instinctively squeeze a belt between a pair o...
| 2019-01-14

Engineering in the Modern Age

There is a growing social chasm developing in society in general that we will have to address: the value of formal education. When I grew up thi...
PUBLISHER'S PAGE | 2018-12-01

Your Search Starts Here

This issue, we're pleased to present our annual Buyers Guide. It's our comprehensive directory of suppliers of mechanical components, including gears, bearings, motors, couplings, clutches, brakes, gear drives and more.
TECHNICAL ARTICLES | 2018-12-01

Thermal Analysis and Optimization of Gearboxes by Simulation

With the increasing mechanical power capacity of gearboxes, the thermal power limit tends to become the limiting factor. To achieve a balanced system, the gear unit needs extra cooling. Using a fan that is mounted to a fast rotating shaft is a common solution. For this solution an optimal design is investigated.
INDUSTRY NEWS | 2018-12-01

Industry News

The complete Industry News section from the December 2018 issue of Power Transmission Engineering.
| 2018-11-27

SPS IPC Drives 2018

SPS IPC Drives (November 27-29 in Nuremberg, Germany), covers the entire spectrum of smart and digital automation - from simple sensors to intellig...
| 2018-11-01

Chain-Stretch Monitoring System Prevents Plant Downtime

Chain drives are a critical part of the manufacturing process in many industries, whether the chains act as conveyors for glass containers or trans...
| 2018-10-03

Cooling Tower Components: Pros and Cons

Written by: Jerome Jennings, global product manager, SPX Cooling Technologies, Inc. Cooling towers can use several power transmission technologi...
PRODUCT NEWS | 2018-10-01

Product News

The complete Product News section from the October 2018 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2018-10-01

The Consistency Game

A Look at Gear & Gear Drive Lubrication Performance Improvements
TECHNICAL ARTICLES | 2018-10-01

Smashing the Efficiency Barrier

A Practical Comparison of Planetary and Orbitless Gear-Heads.
EVENTS | 2018-10-01

Calendar

The complete technical Calendar from the October 2018 issue of Power Transmission Engineering.
INDUSTRY NEWS | 2018-10-01

Industry News

The complete Industry News section from the October 2018 issue of Power Transmission Engineering.
| 2018-09-25

Future of E-Mobility

Schaeffler Touts System Solutions and Electrification at Detroit Symposium

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| 2018-09-17

Hannover Messe USA: What We Learned

The East Hall—home to Hannover Messe USA— took a systematic approach to manufacturing, highlighting the smart components and techniques that will b...
PRODUCT NEWS | 2018-09-01

Product News

The complete Product News section from the September 2018 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2018-09-01

Stable and Streamlined

Gear drives focus on longevity, quality and customization.
FEATURE ARTICLES | 2018-09-01

Pack Expo: Automation and Education

Ask any exhibitor at Pack Expo International and the co-located Healthcare Packaging Expo (Oct. 14-17 at McCormick Place, Chicago) why they're there, and you'll probably get the same response: end users.
TECHNICAL ARTICLES | 2018-09-01

Influential Criteria on the Optimization of a Gearbox, with Application to an Automatic Transmission

In the design of an automatic transmission gearbox, the variation of one parameter can result in different system performances due to the strong interdependencies among all components. For given transmission ratios, component lifetimes and safeties, or space restrictions, improvements in efficiency, noise, and weight can be achieved.
TECHNICAL ARTICLES | 2018-09-01

Prediction of Heat Generation in Transmission Bearings by Application of FEM

Heat generation in bearings is manifested by the power losses of the transmission. Because of the rise in temperature due to heat generation, the appearance of dilatation adversely affects the bearings' geometrical characteristics.
| 2018-08-13

Harnessing Reliable Wind Energy with Gearing Solutions

As the wind comes sweeping down the plains of America these days, it passes through fields of wind turbines. As the energy market turns towards ren...
| 2018-08-08

Thermal Growth Issues and Solutions for Shaft Couplings

Nick Agius, National Rotating Equipment/ACHE Product Specialist, Motion Canada I have been researching “Thermal Growth” issues for deca...
PRODUCT NEWS | 2018-08-01

Product News

The latest products from Kluber Lubrication, Joral, Igus, Portescap, Rexnord, Gearing Solutions, Nord, Rheintacho, GWJ Technology and Miki Pulley.
FEATURE ARTICLES | 2018-08-01

Couplings: Designed to Carry the Pay(load)

Couplings. There certainly is no shortage of couplings - or things to couple them with. There also seems to be no lack of applications for them. You say you need to reduce the transmission of shock loads from one shaft to another? That's a classic application for shaft couplings; but really, couplings are application-intensive. They're everywhere.
FEATURE ARTICLES | 2018-08-01

Mapping the World of Manufacturing

After decades of iteration, you might think manufacturing software suites are running out of new modules to add, but improving hardware is opening up new avenues for them to explore.
FEATURE ARTICLES | 2018-08-01

The Clean Cut

JBT Corporation benefits from Kollmorgen Hygienic motor design in food and beverage application.
TECHNICAL ARTICLES | 2018-08-01

Electrical Stress and Parasitic Currents in Machine Elements of Drivetrains with Voltage Source Inverters

Modern drivetrains with voltage-source inverters not only offer advantages like, for example, variable speed operation, increased efficiency and higher dynamics, but also an increase in failures caused by induced parasitic currents.
TECHNICAL ARTICLES | 2018-08-01

Holistic Simulation of Gearboxes - System Simulation

Gearboxes are important assemblies within mechatronic systems. During the design phase of such systems it is essential to know the gearbox behavior under consideration of dynamic interactions with its environment. Holistic system simulation helps the engineer to understand this and to improve, adjust, or optimize gearboxes and their application.
| 2018-07-26

Bearing Sourcing: Investigate Here

Steve Katz, president, Emerson Bearing Boston One significant and challenging issue that MROs and OEMs face is premature bearing failure in equi...
| 2018-07-20

ABM Supplies AC Induction Motors for Autonomous Mobility

NAVYA has been developing innovative, environmentally-friendly, sustainable mobility solutions since 2014. The company, based in Villeurbanne, Lyon...
| 2018-07-16

Evolution of Cooling Tower Gearboxes

Written by: Jerome Jennings, global product manager, SPX Cooling Technologies, Inc. Industries that require process heat rejection often use fie...
| 2018-06-15

Twin Disc Celebrates 100 Years of Manufacturing Innovation

Twin Disc, Inc. is celebrating its 100th anniversary throughout 2018. The company began in Raci...
PUBLISHER'S PAGE | 2018-06-01

Choose the Form

In the 1984 film Ghostbusters, Bill Murray and company were asked by Gozer the Gozerian to "choose the form" of their destructor. It was a no-win scenario for the heroes, because no matter what they chose, they were still going to face death
FEATURE ARTICLES | 2018-06-01

A Mechanical Healthcare Plan

Motor Operation Gets Big Boost from Smart Technology (Here's How to Take Advantage)
FEATURE ARTICLES | 2018-06-01

Simulation Software Provides a Different Set of Tools for Motor Efficiency

While some organizations focus on real-world analytics and data collection for predictive maintenance, simulation tools and virtual prototyping can be another solution for motor efficiency.
TECHNICAL ARTICLES | 2018-06-01

Finite Element Method Based Analysis of Planetary Gear Systems Considering Backlash and Manufacturing Deviations

The load carrying capacity of gear transmissions depends strongly on design, material and operation conditions. Modern analysis methods, e.g. finite element analysis (FEA), consider the above parameters with more or less sufficient accuracy. Yet it remains an ongoing challenge to account for backlash and manufacturing errors, despite a definite need to do so.
TECHNICAL ARTICLES | 2018-06-01

Thrust Cone Bearings Provide Increased Efficiency for Helical Gear Units at Moderate Speed Levels

Thrust cone bearings are an elegant option to handle the axial forces generated by the torque transmission in helical-toothed gear stages. They have proven as an efficient and reliable bearing concept for integrally geared compressors but are nearly unknown in other fields of gearbox engineering. The presented investigations consider three aspects which appear relevant to extend the field of possible applications for thrust cones towards gearboxes constructed with roller bearings.
INDUSTRY NEWS | 2018-06-01

Industry News

The complete Industry News section from the June 2018 issue of Power Transmission Engineering.
| 2018-05-30

Machine Parts No Longer in Production? Solutions for Hard-to-Find Bearings and Parts

Written By: Steve Katz, President, Emerson Bearing Boston Good machinery can last a lifetime. But, replacement parts for older equipment may be ...
| 2018-05-22

Automotive: On the Road to Disruptive Technology

The future of the automotive industry looks complicated. Urbanization, energy regulations, the electrification of vehicles, autonomous driving and ...
| 2018-05-11

Custom Machine and Tool Co., Inc. Bolsters Accuracy and Efficiency for Vande Berg Scales

Written by: Charlotte R. Stevens, Marketing Manager at Custom Machine and Tool Co., Inc. If you can find that magic bullet that will reduce the ...
| 2018-04-30

What is a Voice Coil Actuator?

A voice coil actuator, also known as a non-commutated DC linear actuator, is a type of direct drive linear motor. The name “voice coil” comes from ...
GEAR TALK WITH CHUCK | 2018-04-25

The Long and Short of It

One of the problems with “tribal knowledge” is that the terminology can confuse those who are not fully immersed in that community. I have lost ...

| 2018-04-19

The Gizmo Society

It is hard these days to find any device that is not IoT-compatible or WiFi-connected. I recently had a new well pump installed that requires an iP...
| 2018-04-12

Five Initiatives to Develop and Keep Workforce Talent

Written by Peter Feil, vice president, general manager at Stober Drives, Inc. The bright lights of the big city can make finding skilled workers...
| 2018-04-02

Performance Demands of Motion Control Applications

The following looks at the latest motion control products and technologies from Rockwell Automation, Power Jack Motion, B&R Automation and Beck...
FEATURE ARTICLES | 2018-04-01

Making the Smart Choice in PT Components

The Latest Clutch & Brake Technology Looks at Reliability, Cost and Design Specifications.
FEATURE ARTICLES | 2018-04-01

Where We Stand

The automotive industry is on the precipice of a shift. Here's what the future looks like and what you need to know to prepare for it.
TECHNICAL ARTICLES | 2018-04-01

Baldor Motor Basics: Part 12

The final installment in our Baldor Motor Basics series covers 50 Hz requirements, as well as motors wet or damp environments.
EVENTS | 2018-04-01

Momentum in Wind Power

Coming off of a stellar 2017 for the wind power industry, Wind Power 2018 is all about carrying that momentum forward.
POWER PLAY | 2018-04-01

It's a Jungle Out There

Harsh environments and saltwater properties tend to make it difficult for motors, gearboxes and engines to perform consistently at a high level.
| 2018-03-20

Fish Farming Company Saves Energy with Motor Upgrade

A Denmark-based specialist in aquafeed production has replaced an aging, damaged DC motor on it...
| 2018-03-13

Vesconite Supports Airboats for African Ecotourism

A company that specializes in African airboat ecotourism tours has switched to the hard-wearing thermoplastic Vesconite discs and holders as a supp...
PUBLISHER'S PAGE | 2018-03-01

Smarter Machines Need Smarter Components

The future of motion control is connectivity. Read this issue to learn why.
PRODUCT NEWS | 2018-03-01

Product News

The complete Product News section from the March 2018 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2018-03-01

12 Current Trends in Motion Control

Smart Factory solutions hint at machine design potential in 2018.
TECHNICAL ARTICLES | 2018-03-01

Baldor Motor Basics Part 11

Explosion-Proof Motors in Division 2 Areas and DC Drive Fundamentals
TECHNICAL ARTICLES | 2018-03-01

A New Standardizable Calculation Method to Predict the Efficiency of Worm Gear Drives

In this work a physically based method for the tribological investigation of worm gears is presented.
| 2018-02-20

Smarter Mechatronics

Mechatronics and the Internet of Things go hand in hand, so it’s no surprise that leading mechatronics companies are coming out with IIoT produ...
| 2018-02-02

Framo Morat and Dunkermotoren Produce Drive Systems for AGVs

Driverless transport systems have proven to be extremel...
| 2018-02-01

Nord Drivesystems Optimizes Baggage Handling System

One baggage handling system OEM came to greatly appr...
FEATURE ARTICLES | 2018-02-01

Efficiency of Design

Energy efficiency is for more than just motors. Here are some mechatronics companies making sure you get more bang for your buck when it comes to your power bill.
FEATURE ARTICLES | 2018-02-01

Flexibility in Fluid Power

Latest Sealing Technologies Offer Optimum Wear and Frictional Characteristics.
FEATURE ARTICLES | 2018-02-01

Emerging Motor Technologies

Copper's continuing role in energy-efficient motor development.
TECHNICAL ARTICLES | 2018-02-01

Understanding the Dynamic Influences of Gear Oils and Radial Shaft Seals

Sustainability is becoming one of the most important aspects within the power transmission business. Users demand low-maintenance drive systems with as little disruption as possible, and expect lifetimes of more than 10,000 hours. Approximately 40 percent of long-term gearbox leakages can be traced back to poor interaction between the radial shaft seal (RSS) and the lubricant. Thus, it becomes essential to analyze the tribological system as a whole, which includes the gear oil, seal grease (if required), elastomer material and design, and the shaft.
FEATURE ARTICLES | 2018-02-01

How to Select Motors for Hazardous Locations - Baldor Motor Basics Part 10

Failure to specify the proper motor for use in a hazardous location can have serious consequences - lost production, extensive property damage, and even loss of human life. Selection of the proper motor requires an understanding of Underwriters Laboratories' (UL) and National Electrical Code (NEC) class, group and division designations and the T code letters.
| 2018-01-18

Stober Examines Manufacturing Infrastructure Updates

Updating your shop floor with new equipment and personnel is standard trade magazine fodder today—and for obvious reasons. Any feasible upgrades ca...
| 2018-01-08

Gilman Examines an Effective Machine Tool and Spindle Service

If a spindle breaks down, what is your company’s plan of action? Is it the most practical and efficient way to deal with a down spindle? Spindles n...
| 2017-12-11

Consolidation and Innovation

It has been a while, but as many of you know there are too many projects and not enough time. One of my many projects has been to identify new s...
PUBLISHER'S PAGE | 2017-12-01

10 Years and Counting

Just over 10 years ago, we started publishing Power Transmission Engineering, and I'm proud to say we're still going strong.
PRODUCT NEWS | 2017-12-01

Product News

The complete Product News section from the December 2017 issue of Power Transmission Engineering, featuring the latest from SKF, R+W, Brecoflex, Nexen, G¼del, Renold Gears, Hansford Sensors, Ogura Industrial, Igus, Destaco, Röhm and Iwis.
FEATURE ARTICLES | 2017-12-01

Force Control Assists in Helicopter Transmission Overhaul

Oil shear brake technology is the key to quick and reliable test stand development.
FEATURE ARTICLES | 2017-12-01

Gear Expo 2017 Follow-Up

The following recap looks at some of the exhibitors from Gear Expo that manufacture mechanical power transmission components or provide resources for these components.
FEATURE ARTICLES | 2017-12-01

2017 PTE Buyers Guide

The 2017 Power Transmission Engineering Buyers Guide was compiled to provide you with a handy resource containing the contact information for significant suppliers of power transmission and related components.
TECHNICAL ARTICLES | 2017-12-01

Progress in Rolling Bearing Technology for Refrigerant Compressors

Various surface treatment and bearing technology solutions are explored to solve challenging lubrication regimes.
TECHNICAL ARTICLES | 2017-12-01

Baldor Motor Basics - Part 9

Amps, Watts, Power Factor and Efficiency; Approximate Load Data from Amperage Readings; Power Factor Correction on Single-Induction Motors.
EVENTS | 2017-12-01

Calendar

The complete Technical Calendar from the December 2017 issue of Power Transmission Engineering.
| 2017-11-28

A Look at Belt, Chain and Gear Drive Technology

By Jack Warner The need for producing more energy increases with our rising need for commercial, industrial, and residential space. In North Ame...
| 2017-11-16

Force Control Brakes Assist in Helicopter Transmission Overhaul

Professional Aircraft Accessories, a Greenwich AeroGroup company based in Titusville, Florida, is a Federal Aviation Administration (FAA) and Europ...
| 2017-11-14

Freudenberg Examines Sealing Requirements for Heavy-Duty Equipment

The seals and the hydraulic systems of any piece of mining, construction, agricultural or other heavy industry equipment like
| 2017-11-13

Amsted Rail Taps Jorgensen for Conveyor Belt Upgrades

In 2014 Amsted Rail, a leading manufacturer of railroad car components and systems in Petersburg, Virginia, realized their existing chip conveyors ...
| 2017-10-06

Coating Factory Utilizes Self-Lubricating Bearings

Contributed by: VescoPlastics Dam linings, billboards, butchery aprons, upholstery materials, place mats, tents, tarpaulins, and jumping castle ...
PUBLISHER'S PAGE | 2017-10-01

Whats on Your Menu

With Thanksgiving right around the corner, it's hard not to think of the smorgasbord most of us experience on America's most food-centric holiday. If your family celebrates like mine, then there's always plenty of food—and more importantly—plenty of choices.
FEATURE ARTICLES | 2017-10-01

Familiar Goals, New Solutions

Gearmotor manufacturers find new ways to push the envelope. (With Sidebar on new alternative to planetary gearboxes)
FEATURE ARTICLES | 2017-10-01

U.S. Wind Power Blowing Hot as New Installations Flourish

A look at recent installations, plus interviews with some wind industry insiders.
FEATURE ARTICLES | 2017-10-01

Guide to Proper Bearing Lubricating Practices

Understanding proper bearing lubrication procedures is critical to ensuring long-term, trouble-free performance. Klüber Lubrication has prepared this explanation as a general guide.
TECHNICAL ARTICLES | 2017-10-01

A Model for Shear Degradation of Lithium Soap Grease at Ambient Temperature

In this study the mechanical shear degradation of lithium-thickened grease was evaluated using an in-house-developed aging rig and a commercial rheometer. It was found that this grease loses its original consistency during aging and shows a two-phase aging behavior. In the first phase, primarily reorientation and breakage of the thickener network take place, resulting in a progressive drop in the grease's rheological properties. After this, the aging is dominated by the breakage of smaller fiber fragments and the grease degrades at a much slower rate.
TECHNICAL ARTICLES | 2017-10-01

Baldor Motor Basics: Premium Efficiency Motors

Conservation through lighting alterations using different bulbs, ballasts and light sources is well understood and easy to achieve. The use of improved efficiency three phase induction motors has not been as accepted. There are a number of reasons why conservation efforts with motors have not been as popular.
INDUSTRY NEWS | 2017-10-01

Industry News

The complete Industry News section from the October 2017 issue of Power Transmission Engineering.
| 2017-09-07

Meter Bearings Upgrades System Analytics

A global organization, Meter Bearings comprises offices and production centers in China, Germany, and the United States, with their headquarters in...
| 2017-09-06

Just Keep Swimming

How do you keep animatronic characters moving in chemically-treated water? This was the engineering challenge Disneyland faced with the colorful an...
| 2017-09-05

Buying Gear Drives? Try Gear Expo

Gear Expo is right around the corner, and that means that pretty soon all things gearing will be squarely in the spotlight. Custom gear manufacturi...
FEATURE ARTICLES | 2017-09-01

Gear Expo 2017 Showstoppers

This special advertising section highlights exhibitors from Gear Expo 2017 and ASM Heat Treat 2017.
FEATURE ARTICLES | 2017-09-01

Gear Expo 2017 Booth Previews

Highlights from some of the gear, gear drive, power transmission component, software, materials and related exhibitors at Gear Expo 2017.
TECHNICAL ARTICLES | 2017-09-01

Fluid Couplings vs VFDs for High Inertia Rotating Driven Loads

As the old adage goes, "There is more than one way to skin a cat." In the early stages of any project, system designers are faced with choices; whether they are designing a new application or retrofitting an old one, they need to determine what is the most efficient, economical and practical way of completing the task at hand. Though there are usually at least two viable means to accomplish the task, the first step is always to review and weigh the merits of each option.
TECHNICAL ARTICLES | 2017-09-01

Baldor Motor Basics: Electric Motors and Power Systems and Electric Motors and Voltage

Part 1: There seems to be a lot of confusion about the voltage standards for motors and why they are structured the way they are. Part 2: The effect of low voltage on electric motors is pretty widely known and understood, but the effect of high voltage on motors is frequently misunderstood.
INDUSTRY NEWS | 2017-09-01

Industry News

The complete Industry News section from the September 2017 issue of Power Transmission Engineering.
| 2017-08-29

Siemens Works with DMDII to Incorporate IIoT

Siemens has become DMDII’s largest partner, and the two companies are going full steam ahead on developing newer and bolder IIoT technology.
| 2017-08-14

Root Cause Analysis: On the Rails

When Iarnród Éireann Irish Rail (the national railway operator of Ireland), started seeing an increasing number of failures of bearings in a partic...
| 2017-08-04

Engineering the New York Wheel

Dana Incorporated recently announced that it is providing driveshaft assemblies and gearboxes for the New York Wheel – which will be the world's ta...
PUBLISHER'S PAGE | 2017-08-01

Harvesting Knowledge

The season of harvest is upon us. And I don't mean crops, although here in the U.S. Midwest, there's plenty of that going on, too. No, what I mean is knowledge, because in addition to being the end of the growing season, the transition between summer and fall also marks the busiest time of year when it comes to trade shows, conferences and industry gatherings.
FEATURE ARTICLES | 2017-08-01

Six Key Elements of Gearmotor Optimization

How to Ensure Reliable Performance, Increased Efficiency and Lowest Total Cost of Ownership.
FEATURE ARTICLES | 2017-08-01

Tailor-Made

The Role of Coupling Technology in Current Developments in Industry
FEATURE ARTICLES | 2017-08-01

Coupling Connection

Couplings and harsh environment use
ASK THE EXPERT | 2017-08-01

Gear Span Measurements

A reader is looking for the best reference materials with formulas for gear measurements over pins.
TECHNICAL ARTICLES | 2017-08-01

Baldor Motor Basics: Factors that Determine Industrial Electric Bills

A good deal of confusion exists regarding the factors that determine an industrial electric bill. The following information is presented to help sort out the various items on which billing is based, and to offer suggestions on measures to help control and reduce electric utility bills.
TECHNICAL ARTICLES | 2017-08-01

Rolling Bearing Service Life Based on Probable Cause for Removal - A Tutorial

A bearing service life prediction methodology and tutorial indexed to eight probable causes for bearing failure and removal are presented - including fatigue. Bearing life is probabilistic and not deterministic. Bearing manufacturers' catalogue (L10) bearing life is based on rolling-element fatigue failure, at which time 90% of a population of bearings can be reasonably expected to survive, and 10% to fail by fatigue. However, approximately 95% of all bearings are removed for cause before reaching their L10 life. A bearing failure can be defined as when the bearing is no longer fit for its intended purpose. For a single bearing, you can only predict the probability of a failure occurring at a designated time - but not the actual time to failure.
EVENTS | 2017-08-01

Pack Expo: The Push to Automation

With Pack Expo Las Vegas around the corner, we took a look at the state of the packaging industry today to see what you can expect at the show. The answer is more automation.
REVOLUTIONS | 2017-08-01

PTE Bearing Basics and Innovations

Power Transmission Engineering has your in-depth knowledge and expertise covered in terms of bearings, motors, drives, gears and motion control technologies. Here are some of the latest articles on bearing innovations:

| 2017-07-13

Full Cinematic Immersion

“For your safety, please keep your hands, arms and legs inside the vehicle at all times.” We’ve heard this statement countless times at amusemen...
| 2017-07-10

Nordex Teams with University of Hartford on Prosthetics for Kids Project

Charles Paulsen, associate director of the Mechanical and Manufacturing Technologies for Energy and Sustainability (MET2) program at the Connecticu...
| 2017-07-06

Cost Rules

The motor business is seeing some new technology, and it’s all about getting more bang for your buck. “In America, cost still rules.” ...
| 2017-06-20

The Times, They Are Changing

Occasionally in conversation you make a reference to technology and then realize that you are old. I could talk about the first microprocessors, va...
INDUSTRY NEWS | 2017-06-19

What's New in Belt and Chain Technology?

Here are the latest product and industry news items involving belts and chains in the power transmission market. Please visit
PUBLISHER'S PAGE | 2017-06-01

Moving in the Right Direction

Over the past several months, members of our staff have traveled quite a bit, and we've had a lot of opportunities to gauge their confidence. And while nobody is overwhelmingly enthusiastic - nobody has told us this is their best year ever - almost everyone seems at least content with the stability that slow and steady growth provides.
PRODUCT NEWS | 2017-06-01

Product News

The complete Product News section from the June 2017 issue of Power Transmission Engineering.
TECHNICAL ARTICLES | 2017-06-01

Baldor Basics: Applications

Fans, blowers and other funny loads are addressend, along with RMS Horsepower loading.
TECHNICAL ARTICLES | 2017-06-01

Determination of Load Distributions on Double Helical-Geared Planetary Gearboxes

Standardized calculation methods such as ISO 6336 and DIN 3990 already exist to determine the load distributions on gears inside a planetary gearbox, but by their very universal nature, these methods offer varying results depending on the gearbox design. Double helical gears, in particular, can benefit from more specific, complex algorithms to reach a maximum level of efficiency. Double helical gears interact with the rest of the gearbox differently than helical or spur gears, and thus benefit from different analytical models outside the standardized methods. The present research project describes the algorithm to determine the load distribution of planetary gearboxes with double helical gears.
TECHNICAL ARTICLES | 2017-06-01

Vibration Analysis Goes Mainstream

Using vibration analysis to evaluate machine health has many benefits, and with advances in sensor, recording, and analysis technology, vibration analysis is now within the reach of even small organizations.
INDUSTRY NEWS | 2017-06-01

Industry News

The complete Industry News section from the June 2017 issue of Power Transmission Engineering.
| 2017-05-30

Induced Axial Load

Every bearing that has a non-zero contact angle will generate an axial load as a radial load is applied. This generated load is referred to by a fe...
| 2017-05-23

There Must Be 50 Ways to Reduce a Duty Cycle (Part 2)

Welcome to Part 2 of our duty cycle journey. In the first part, we reviewed how to take a duty cycle or one block of a duty cycle and reduce it to ...
| 2017-05-09

Hannover Messe: A New Perspective in Manufacturing

The rumors are absolutely true. The factory floor is changing at an incredible pace and the digitalization of manufacturing systems (Big data, Indu...
| 2017-05-08

There Must Be 50 Ways to Reduce a Duty Cycle

Man, oh man — 2017 is going to be one for the record books! My wife and I recently had the 3rd and FINAL installment of the Parker clan. A healthy ...
| 2017-04-17

Integrated Industry at Hannover 2017

Hannover Messe 2017 will demonstrate how companies with limited resources can pinpoint and harness the power of digitalization. This year's trade f...
| 2017-04-04

Automate/Promat: Live From the Show

Automate 2017 offers the full spectrum of automation technologies and solutions, from traditional industrial applications to cutting edge new techn...
PRODUCT NEWS | 2017-04-01

Product News

Clutches and Brakes take center stage in the April 2017 edition of Product News.
FEATURE ARTICLES | 2017-04-01

Meet Norm Parker - Bearings Blogger

In case you missed them, following are three recent blog postings by our popular PTE bearings blogger - Norm Parker. We also felt that, should you not be a blog follower, this would be a good way to introduce you to Norm's bearings wisdom. Parker is currently the global senior specialist/roller bearings at Fiat Chrysler Automobiles (FCA).
FEATURE ARTICLES | 2017-04-01

The Science of Radial Shaft Seals

SKF Product Investigation Center Troubleshoots Critical Rotating Equipment Applications with Analysis, Research and Testing Procedures.
ASK THE EXPERT | 2017-04-01

Gear Materials

A reader wants to know how to figure out the fatigues strength, tooth root tension and other technical values of new, high-performance gear materials.
TECHNICAL ARTICLES | 2017-04-01

Performance Testing of Composite Bearing Materials for Large Hydraulic Cylinders

Large hydraulic cylinders (LHCs) are integral components in the functioning of large machines in mechanically demanding, corrosive and abrasive environments, such as offshore drilling rigs. The materials utilized in these largescale hydraulic systems must deliver reliable performance throughout their expected lifecycle.
TECHNICAL ARTICLES | 2017-04-01

Baldor Basics: Understanding Torque

In the process of applying industrial drive products, we occasionally are misled into believing that we are applying horsepower. The real driving force is not horsepower - it is torque. This paper is developed to impart a deeper understanding of torque, its relationship to horsepower, and the types of loads we most frequently encounter.
EVENTS | 2017-04-01

Doubling Down and Forging Ahead

After getting positive feedback on changes made to the show last year, AWEA Wind Power is doubling down and taking their ongoing transformation even further.
| 2017-03-14

Innovations at IFPE 2017

From March 7 -11, suppliers, engineers, manufacturers and service providers representing off-highway, construction, factory automation, power trans...
| 2017-03-06

Servo Loop Tuning: A Practical Approach

Although servomotors have an unquestionable performance capability, the final performance is mostly determined by the servo loop tuning. Servomo...
PRODUCT NEWS | 2017-03-01

Product News

The complete Product News section from the March 2017 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2017-03-01

Why Direct Drive

In today's highly competitive world, the better someone understands the advantages and benefits of direct drive technology, then the more they will have an advantage in machine building, giving them an edge over their competition.
ASK THE EXPERT | 2017-03-01

ISO-AGMA Standards: Specific Sliding Defined

Does the definition of specific sliding mean the same between ISO 21771:2007 and AGMA 917-B97? In ISO, specific sliding is the ratio of the sliding speed to the speed of a transverse profile in the direction of the tangent to the profile. In AGMA, specific sliding is ratio of gear tooth sliding velocity to its rolling velocity.
TECHNICAL ARTICLES | 2017-03-01

A Major Step Forward in Life Modeling

The SKF Generalized Bearing Life Model is (GBLM) an innovative new bearing rating life model that is designed to help engineers calculate bearing rating life in a more realistic manner. The new model is a major step forward for the industry and will play an important role in enabling OEMs and end users to better match bearings and applications, resulting in improved machine life and reduced operating costs.
TECHNICAL ARTICLES | 2017-03-01

Baldor Basics: Motors

This issue our Baldor Basics series continues with the topics of motor temperature ratings and metric motors.
INDUSTRY NEWS | 2017-03-01

Industry News

The complete Industry News section from the March 2017 issue of Power Transmission Engineering.
| 2017-02-28

When Things Get Hot

Looking at recent inquiries, there appears to be a growing demand for motors that can operate in high-temperature environments. Although they we...
| 2017-02-21

Avoiding Bearings "Made in Wherever"

You can always tell when times are good in the automotive market due to the flurry of acquisitions, mergers and divestitures. As we are coming off ...
PRODUCT NEWS | 2017-02-01

Product News

The complete Product News section from the February 2017 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2017-02-01

Navigating Product Lifecycle Management

Implementing product lifecycle management strategies can be intimidating at first glance, but it's also necessary. Here's why and how you should implement a PLM strategy of your own.
FEATURE ARTICLES | 2017-02-01

Hands-On Hydraulics and Pneumatics

Action Challenge Introduces Students to Fluid Power Industry in the latest STEM educational effort from the National Fluid Power Association.
TECHNICAL ARTICLES | 2017-02-01

Baldor Basics: Motors

This issue we cover frame sizes and two-speed motors in our continuing series of articles, courtesy of Baldor Electric, dedicated to motor basics.
INDUSTRY NEWS | 2017-02-01

Industry News

The complete Industry News section from the February 2017 issue of PTE.
EVENTS | 2017-02-01

IFPE 2017

Fluid Power, Motion Control and Power Transmission Industries Come Together in Las Vegas to Promote New Solutions.
| 2017-01-30

Changing Technologies, Changing Perspectives

A Conversation with Jeff Hemphill, CTO at Schaeffler Group USA Inc. Matthew Jaster, Senior Editor

| 2017-01-17

The Latest in Gearmotors

Nord Clincher Gear Units Maintain Equipment in Severe Applications
| 2017-01-16

Demystifying Bearing Fit Practices

Happy New Year! I hope everyone had a little time off over the holidays. We’re just getting into Michigan’s bi-polar winter season where leather co...
| 2016-12-08

He’s Back!

  Let’s welcome back Norm Parker — our bearings specialist blogger and contributing editor of bearings-based artic...
FIELD NOTES | 2016-12-01

Bearing Lubricant Solution

A Chicago-area bakery was replacing the tray support bearings in its ovens on a reactionary basis. Their weekly inspection cycle was resulting in two mechanics spending an average of 20 labor hours per week to replace failed bearings. The premature bearing failures were caused by a combination of the high heat and humidity in the ovens, resulting in lubrication failure and contamination. When BDI was asked to recommend a solution, the bakery was averaging one month of bearing life in this application.
TECHNICAL ARTICLES | 2016-12-01

Baldor Basics: Motors

Beginning with this initial installment , and with the gracious permission of ABB/Baldor Electric, we are pleased to announce the beginning of a new series -- Baldor Basics: Motors. This is a collection of basicsdriven, motor-intensive articles authored by former Baldor engineer Edward Cowern, PE, a respected name by many in the electric motor industry. During his tenure at Baldor, Cowern - now enjoying his retirement - was tasked with producing a number of motor- and basics-related tutorials, primarily in response to a steady flow of customer questions regarding motors. Today's customers continue to ask questions and seek answers to address their various motor-related issues. As with Cowern's original introduction to the series, we hope you find these articles useful and would appreciate any comments or thoughts you might have for future improvements, corrections or topics.
| 2016-11-29

A Virtual Reality

Two weeks ago I was invited to speak at Infolytica’s Engage 2016 conference (infolyticaengage.com). The company makes tools for f...
| 2016-11-29

SPS IPC Drives 2016 Review

Matthew Jaster, Senior Editor                 SPS IPC Drives 2016 took place November 22-24 in Nuremberg, G...
| 2016-11-08

Industrial Innovation at Pack Expo 2016

Matthew Jaster, Senior Editor A record-setting Pack Expo/Pharma Expo is expected to bring in 50,000 attendees and more than 2,5...
| 2016-10-10

Factoring In the Power Factor

Recently our customers have indicated a great concern over power factors when starting new development projects for higher-efficiency motors. Wh...
| 2016-10-10

Klüber Lubrication Offers Specialty Lubricants for Open Drives and Gears Keeping Mineral Processing Plants Up and Running

Authors:  Daniel A. Narnhammer, Head of Global Competence Center Mining at Klüber Lubrication NA LP Justin Koozer, Cement and...
FEATURE ARTICLES | 2016-10-01

Pack Expo 2016

Pack Expo takes place November 6-9 at McCormick Place in Chicago. With 2,100 exhibitors, it’s the world’s largest most comprehensive processing and packaging trade show in 2016.
ASK THE EXPERT | 2016-10-01

Determining Diametral Pitch, Center Distance

I need help determining the diametral pitch needed to achieve the closest center-to-center distance for 2 spur gears. The 1st gear is a 34-tooth and the 2nd gear is a 28-tooth. The center-to-center distance between the gears needs to be as close to 2 1/8" as possible.
TECHNICAL ARTICLES | 2016-10-01

ISO 281:2007 - Caveat Emptor

I was invited by Tom Astrene of TLT to write a response to the July 2010 TLT article (Ref. 1). My rebuttal — “In Search of a Fatigue Limit: A Critique of ISO Standard 281:2007” — was published in Tribology and Lubrication Engineering, TLT, August 2010 edition (Ref. 10). While this article is also available online, I will attempt to summarize the essence of my response.
TECHNICAL ARTICLES | 2016-10-01

How Does An Electric Motor Work

If you’re an electrical engineer you know how an electric motor works; if you aren’t, it can be extremely confusing. Therefore, here’s the simplified explanation (or the “how an electric motor works for dummies” version) of how a four-pole, three-phase AC induction motor works in a car.
FEATURE ARTICLES | 2016-09-01

The Brave New World of Industrial Automation

One of the best things about being a journalist — whether for example it be reporting on manufacturing, politics, show business, or anything else — is being paid to “go to school” and learning about any number of things that you were perhaps ignorant of at the outset.
FEATURE ARTICLES | 2016-09-01

Mining for Solutions

Increasing pressure on many fronts is compelling mine operators to thoroughly examine every phase of their operations. Fluctuating demand that whipsaws mineral prices, government-imposed environmental regulations and rising operating costs related to maintenance downtime all pose serious challenges for the mining sector. Add pressure from customers and stakeholders for more sustainable operations as well as union demands for higher wages, and you have a scenario that requires mine operators to exercise every possible option to achieve more efficient operations.
FEATURE ARTICLES | 2016-09-01

Graco Pump Technology Solves Long-Term Pump Leaking, Dosing Issues

When trying to find a new bonding material dispense system, one manufacturer tested a series of pumps — all of which leaked due to the abrasiveness of the bonding material. The manufacturer also had been attempting to manage shot size manually with their previous system, and was not able to keep dispense consistent. The company searched for a system that could accurately dispense programmed shot sizes while also eliminating the leaking issues they had experienced with previous pumps. Graco provided a Check-Mate pump with SmartWare software, and the manufacturer is now able to automatically dispense shots of bonding material as small as one ounce without leaks.
TECHNICAL ARTICLES | 2016-09-01

Minimum Design Speed Considerations for Sleevoil Bearings for Industrial Fan Applications

Slow speed operation of fan systems within the air handling industry is generally performed due to two reasons: a coast down operation is required for hot (induced draft) fans to cool down before shutdown (often by using a turning gear), and operational efficiency improvements can be achieved during non-peak periods by slow speed operation using a VFD. In either case, when these fans are supported by hydrodynamic bearings, it is the oil film thickness developed from the bearing-shaft interaction that limits the minimum speed that can be maintained without causing premature wear and bearing failure. This paper will present a brief overview of lubrication theory and critical design parameters to achieve slow speed operation.
TECHNICAL ARTICLES | 2016-09-01

An Open-And-Shut Case: Greases for Gear Applications

For the lubrication of open gear drives used in different industrial applications such as cement and coal mills, rotary furnaces, or where the sealing conditions are difficult, semi-fluid greases are often used in preference to fluid oils. For girth gear applications the greases are used with a splash or spray lubrication system. The selection of such greases influences pitting lifetime and the load-carrying capacity of the gears, as well as wear behavior
TECHNICAL ARTICLES | 2016-09-01

A Model for Rolling Bearing Life with Surface and Subsurface Survival - Tribological Effects

Until now the estimation of rolling bearing life has been based on engineering models that consider an equivalent stress, originated beneath the contact surface, that is applied to the stressed volume of the rolling contact. Through the years, fatigue surface–originated failures, resulting from reduced lubrication or contamination, have been incorporated into the estimation of the bearing life by applying a penalty to the overall equivalent stress of the rolling contact. Due to this simplification, the accounting of some specific failure modes originated directly at the surface of the rolling contact can be challenging. In the present article, this issue is addressed by developing a general approach for rolling contact life in which the surfaceoriginated damage is explicitly formulated into the basic fatigue equations of the rolling contact. This is achieved by introducing a function to describe surface-originated failures and coupling it with the traditional, subsurface-originated fatigue risk of the rolling contact. The article presents the fundamental theory of the new model and its general behavior. The ability of the present general method to provide an account for the surface–subsurface competing fatigue mechanisms taking place in rolling bearings is discussed with reference to endurance testing data.
POWER PLAY | 2016-09-01

Mind Sport

Here’s what we know about Tremont, Illinois: It’s a small village in Tazewell County, (population 2,400+), holds an annual summer turkey festival (quite popular) and the courthouse is a famous historic site where politician James Shields challenged an “up-and-coming” lawyer named Abraham Lincoln to a duel with cavalry broad swords (they showed up, but the duel never materialized). In 2016, you can add FIRST Robotics Competition World Champion to the village’s rather eccentric list of accomplishments.
| 2016-08-25

Custom or Off-the-Shelf?

  Today I want to follow up on a discussion of an often debated topic: do you want a custom motor or should you buy a standard (stock) moto...
| 2016-08-09

IMTS 2016 First Look

Matthew Jaster, Senior Editor Because the general metalworking industry can’t have all the fun in Chicago this September, here’s a quick guide t...
PRODUCT NEWS | 2016-08-01

Product News

News about industry products.
FEATURE ARTICLES | 2016-08-01

The Meaning of Life

End users and OEMs frequently specify "lubed-for-life" mounted bearings, thinking the lubed-for-life bearings will deliver the same life — without lubrication — as bearings that currently require periodic lubrication. The truth is it depends on many factors, and only a detailed review of the application and testing will provide a more accurate answer.
FIELD NOTES | 2016-08-01

High-Temp Bearing Replacement

Richard (RJ) Seguin, CBS and technical sales representative at AMI Bearings, explains how his bearing expertise tripled the life of a customer’s bearings.
FEATURE ARTICLES | 2016-08-01

MDA, IANA and IMTS 2016

Where to find the gearboxes, bearings, couplings and other components.
FEATURE ARTICLES | 2016-08-01

IMTS 2016 Booth Preview

A nose-in-the-tent peek at the booths featuring mechanical motion components.
TECHNICAL ARTICLES | 2016-08-01

FZG Gearboxes Lubricated with Different Formulations of Polyalphaolefin Wind Turbine Gear Oils

In order to analyze the different gear oils suitable for the lubrication of wind turbine gearboxes, five fully formulated ISO VG 320 gear oils were selected. In between the selected gear oils, four PAO base oils can be found: PAOR, PAOM, PAOC and PAOX. A mineral-based oil (MINR) was also included as reference.
| 2016-07-25

Are We Open to Change?

  This post will be a little different than normal as it does not address a specific technical issue but rather the industry’s “state of mi...
| 2016-07-11

Mind Sport

Stronghold Competition Puts the Fun in FIRST Robotics   Matthew Jaster, Senior Editor Here’s what we know about Tremont, Illinois: I...
| 2016-06-14

Mobility for Tomorrow

  CTI Symposium USA Examines Global Transmission Market Matthew Jaster, Senior Editor It began with the dinosaurs. There wa...
| 2016-06-14

The Evolution of Connectivity

  SKF Helps Change the Way We Work and Interact in Manufacturing Today Matthew Jaster, Senior Editor   Mark Hinck...
| 2016-06-03

The Driving Force

In “the good old days” we simply connected a motor to the power lines and that created motion — but those days are disappearing fast. Almost all mo...
PRODUCT NEWS | 2016-06-01

Product News

Latest news on products.
FEATURE ARTICLES | 2016-06-01

Can You Develop Your Own Custom Motor-and-Motion System

In this century’s complex, ever- changing world of manufacturing, such capabilities as hardware and software expertise, effective location and distribution, business savvy and yes, even luck, are some of the cardinal requirements for running a successful business.
FEATURE ARTICLES | 2016-06-01

Closer to the Sun

Without the sun, there would be no Earth and no life. However, our knowledge about our home star is still very limited. This is about to change. In 2018, the European Space Agency (ESA) will send its Solar Orbiter into space, equipped with a thick heat shield.
FIELD NOTES | 2016-06-01

Proper Bearing Installation

Gregory (Keith) Boutwell, CBS and executive account manager at B&D Technologies (a division of B&D Industrial), explains how he used his bearings expertise to save a customer thousands of dollars through correct bearing installation.
POWER PLAY | 2016-06-01

The Stage Where It Happens

Although David Korins had an impressive resume of Broadway, film, television and music credits, the New York-based production designer had something to prove when interviewing for the pop culture phenomenon Hamilton. “I prepped for the interview like crazy, sketching out my ideas, presenting a scene breakdown, basically doing everything I could short of begging for the job,” Korins said. “Lin Manuel Miranda (the show’s creator and star) had developed an incredibly effective blueprint. I just wanted the opportunity to help tell his story.”
| 2016-05-10

Front Line Defense

  Hash Mobile Creates Innovative Tech Improvements with Mobility Tools Matthew Jaster, Senior Editor [c...
| 2016-05-06

The Reluctance Force We Are Reluctant to Use

Almost daily I’m asked about the switched reluctance motor (SRM) — a motor that was invented more than 100 years ago. But only in the 1980s did it ...
| 2016-04-12

You Need an Electric Motor for Your Application — Which One Do You Choose?

Often I get asked the generic question — “Which motor should I use?” But the answer is not quick or easy. The proper choice of the motor may ...
PRODUCT NEWS | 2016-04-01

Product News

Latest news about upcoming products.
FIELD NOTES | 2016-04-01

Preventing Downtime for Hanger Bearings

Dale Renner, CBS and sales representative at Bearing Headquarters Co., explains how his bearing expertise helped solve a customer’s problem and saved significant downtime and cost.
FEATURE ARTICLES | 2016-04-01

Nasa Glenn Research Center - A Look Back

In 1941, the federal Aircraft Engine Research Laboratory set up shop in Cleveland, Ohio. This year, and several name changes later, what is now the NASA Glenn Research Center celebrates its 75th anniversary. As part of the year-long festivities, Glenn’s adjunct Lewis Field main campus will be open to the public May 21 and 22, and Plum Brook Station in Sandusky, Ohio will hold its open house June 11 and 12.
FEATURE ARTICLES | 2016-04-01

What Lubrication Method Should I Use

in the performance and life of a rolling element bearing. Less than 10 percent of bearings reach their theoretical L10 life, and poor lubrication can be attributed to 80 percent of those that fall short. Ideally, a lubricant forms a film layer between moving components in a bearing, separating moving parts, minimizing friction and preventing wear between balls or rollers, raceways and retainers. Lubricants also protect metal surfaces from corrosion and moisture, dissipate heat and can even prevent the ingress of contaminants.
FEATURE ARTICLES | 2016-04-01

The To-Do List

Lubrication management should be standard operating procedure at any manufacturing facility. Vital to both operational and maintenance personnel, a strong, coherent and specific lubrication program will have lasting results in machine efficiency and maintenance. Of course, even those with the best intentions can’t always keep up with the challenges presented day-to-day on the manufacturing floor. Thankfully, PTE is here to help with eight steps to selecting, storing, analyzing and managing your lubrication requirements.
TECHNICAL ARTICLES | 2016-04-01

Rating of Asymmetric Tooth Gears

Asymmetric tooth gears and their rating are not described by existing gear design standards. Presented is a rating approach for asymmetric tooth gears by their bending and contact stress levels, in comparison with symmetric tooth gears, whose rating are defined by standards. This approach applies finite element analysis (FEA) for bending stress definition and the Hertzian equation for contact stress definition. It defines equivalency factors for practical asymmetric tooth gear design and rating. This paper illustrates the rating of asymmetric tooth gears with numerical examples.
TECHNICAL ARTICLES | 2016-04-01

Metallurgical Failure Analysis of Power Transmission Components

When a power transmission component fails, it can adversely affect the performance of the assembly, often making the machine inoperable. Such failures can not only harm the reputation of the manufacturer, but can lead to litigation, recalls and delays in delivery due to quality concerns. Some failures can even result in bodily injury or death. Understanding why a part failed is critical to preventing similar failures from reoccurring. In the study of a failed part, the analyst must consider a broad range of possibilities for the failure. Although some failures can be attributed to a single primary cause, it is common for multiple secondary factors to contribute. The failure analyst must evaluate all of the evidence available to prepare a hypothesis about the causes of failure.
INDUSTRY NEWS | 2016-04-01

Industry News

News from around the Industry.
POWER PLAY | 2016-04-01

Automatic for the People

The world is full-on automated. From our factories to our vehicles to our leisurely activities, the future is now and it’s nothing but algorithms, robotics and hands-free operation. It comes as no surprise that a 2016 Google search brings a fair amount of technology gone awry. The following examples don’t scare us (they’re actually quite fascinating) but they probably should worry us a little bit…
FIELD NOTES | 2016-03-01

Troubleshooting Through Reverse Engineering

Michael Odom, certified bearing specialist and customer sales and service at Applied Industrial Technologies, explains how he used his bearing expertise to save a customer both money and downtime.
FEATURE ARTICLES | 2016-03-01

The Test Run

Modeling and simulation is a key driver of innovation. Whether it’s general manufacturing, consumer goods or life sciences, the ability to realistically model and simulate the response of parts, sub-systems and complete assemblies to increase accuracy and repeatability is vital in today’s analytical world.
FEATURE ARTICLES | 2016-03-01

Slicing Downtime

An independent cheese packager in central Wisconsin packages millions of pounds of cheese every year. Whether shredded, sliced, crumbled or waxed, each package is designed specifically for a customer’s unique needs. As a “toll processor,” production line speed is critical to productivity as well as profitability.
FEATURE ARTICLES | 2016-03-01

Sum of the Parts

Energy’s endless energy efficiency game of whack-a-mole, motors have historically always been one of the go-to moles. They’ve been in the spotlight since 1992. Over the past few decades, repeated efficiency laws have seen motor efficiency get whacked into tighter and tighter shape.
BEARING BRIEFS | 2016-03-01

Load Ratings & Bearing Life

Power Transmission Engineering is collaborating with the Bearing Specialists Association (BSA) on a special section within the magazine. Bearing Briefs will present updated reports on bearing topics for each issue in 2016. Complimentary access to all BSA Bearing and Industry Briefs is available on the BSA website at www.bsahome.org/tools.
FEATURE ARTICLES | 2016-02-01

Two-stage Helical Bevel Gearing

Gearing is an essential component in conveyors. The material handling industry appears divided between those who favor high-end three-stage helical bevel gearboxes and those who rely on less expensive worm gearing. But there’s an often over-looked alternative, the two-stage helical bevel gearbox.
FEATURE ARTICLES | 2016-02-01

Reducing Food Processing Plant Energy Costs

U.S. manufacturers, such as food processors, face an unprecedented competitive environment and must look for ways to be profitable without negatively affecting the quality of finished products.
FIELD NOTES | 2016-02-01

Identifying Bearing Failure

Guy Gendron, certified bearing specialist and technical sales representative at Timken Canada L.P. explains how he used his bearing expertise to increase a customer’s productivity.
TECHNICAL ARTICLES | 2016-02-01

Homogeneous Geometry Calculation of Arbitrary Tooth Shapes: Mathematical Approach and Practical Applications

This paper provides a mathematical framework and its implementation for calculating the tooth geometry of arbitrary gear types, based on the basic law of gear kinematics. The rack or gear geometry can be generated in two different ways: by calculating the conjugate geometry and the line of contact of a gear to the given geometric shape of a known geometry (e.g., a cutting hob), or by prescribing the surface of action of two gears in contact and calculating the correspondent flank shapes.
FEATURE ARTICLES | 2016-02-01

Motor Management Best Practices Part 3

This three-part series on motor management best practices focuses on the importance of instituting a motor management plan as a necessity in effectively administering the electric motors in a facility. The goal of a motor management plan is to take advantage of opportunities for energy savings and increased productivity using energy efficient, reliable motors such as NEMA Premium efficiency motors, herein referred to as “premium efficiency” motors.
INDUSTRY NEWS | 2016-02-01

Industry News

Latest news from around the Industry
PRODUCT NEWS | 2016-02-01

Product News

Latest information about upcoming products.
TECHNICAL ARTICLES | 2015-12-01

Effect of Assembly Errors in Back-to-Back Gear Efficiency Testing

As gear efficiency is improved in small steps, it is important to be able to distinguish actual improvements from scatter that can occur while testing. An FZG back-to-back gear test rig was used to investigate how the assembly and re-assembly of the same test setup affects the measurements. A spread in torque loss between one assembly and another of the same test setup were observed. Rig conditions also affected the spread in input torque. With knowledge of how the spread in torque loss varies due to assembly, test results could be distinguished between changes due to assembly and actual differences between tests.
INDUSTRY NEWS | 2015-12-01

Industry News

News from around the industry
FEATURE ARTICLES | 2015-12-01

Preventing Roller Bearing Failure

I’m building a custom gearbox with 7075 T-6 spur gears, and I’m concerned that aluminum flakes will enter the races on the roller bearings (SKF 2307) and cause premature failure. So my question is — should I place an oil seal on the shaft first to protect the bearing — or is this an unfounded concern and I should mount the seal in the typical manner outside the bearing? Or both? Or go with a sealed bearing? I’m confused and could use your expertise, please.
FEATURE ARTICLES | 2015-12-01

Motor Management - Best Practices

Energy costs and downtime can be greatly reduced by instituting a motor management plan. Part II of this three-part series specifically addresses the establishment of a motor failure policy and the development of purchasing specifications. Part I addressed the general aspects of a motor management plan, including the first steps of creating a motor inventory and guidelines for motor repair and replacement. Part III will examine motor repair specifications as well as preventive and predictive maintenance.
PRODUCT NEWS | 2015-12-01

Product News

News about latest products
FEATURE ARTICLES | 2015-10-01

Motor Management - Best Practices

Reducing losses and increasing profits by instituting a motor management plan is what this series of articles is all about. Here in Part I, we discuss how to create a motor inventory and establish repair-or-replace motor guidelines. Subsequent topics in this three-part series will address (Part II) motor failure policies and purchasing specifications, and (Part III) repair specifications and preventive and predictive maintenance, respectively.
TECHNICAL ARTICLES | 2015-10-01

Space Shuttle Rudder-Speed Brake Actuator

The U.S. Space Shuttle fleet was originally intended to have a life of 100 flights for each vehicle, lasting over a 10-year period, with minimal scheduled maintenance or inspection. The first space shuttle flight was that of the Space Shuttle Columbia (OV-102), launched April 12, 1981. The disaster that destroyed Columbia occurred on its 28th flight, February 1, 2003, nearly 22 years after its first launch.
TECHNICAL ARTICLES | 2015-10-01

Is Splash Lubrication Compatible with Efficient Gear Units for High-Speed Applications

A thermo-mechanical model of a splash lubricated one-stage gear unit is presented. This system corresponds to a first step towards the design of a hybrid vehicle gearbox that can operate up to 40,000 rpm on its primary shaft. The numerical model is based on the thermal network method and takes into account power losses due to teeth friction, rolling-elements bearings and oil churning. Some calculations underline that oil churning causes a high amount of power loss. A simple method to reduce this source of power losses is presented, and its influence on the gear unit efficiency and its thermal capacity is computed.
INDUSTRY NEWS | 2015-10-01

Industry News

News From the gear Industry
FEATURE ARTICLES | 2015-10-01

The Doomsday Clock is Ticking for Gearmotor Manufacturers

The secondhand on the Doomsday dial ominously spins around the face, slowly but ever so surely inching the motor industry towards its inevitable terminus:
| 2015-09-29

Welcome Back!

Last week in our bearing shaft and housing fit discussion, we covered the IT chart — along with the shaft and housing charts — just to understand t...
| 2015-09-22

Ball Bearing Fitting Series: Basics of Fit Charts

I recently finished a decent-sized project where I had to define several ball bearing fits for a prototype — all with different fitting arrangement...
INDUSTRY NEWS | 2015-09-01

Industry News

News From Around the Gear Industry
MARKET UPDATE | 2015-09-01

Global Industrial Outlook: Game Changer

The number one question today is: are the current low oil prices a near-term or structural development?
TECHNICAL ARTICLES | 2015-09-01

Recalibrated Equations for Determining Effect of Oil Filtration on Rolling Bearing Life

In 1991, Needelman and Zaretsky presented a set of empirically derived equations for bearing fatigue life (adjustment) factors (LFs) as a function of oil filter ratings.
FEATURE ARTICLES | 2015-09-01

Mutiple Gearset-Type Calculation Software

Is there a gear software package out there that will calculate the design of spur, helical, worm, and planetary gearsets? Also, we would like a program that calculates stresses and material selection. Finally, we would like to have the program calculate bearings loads, too. Thank you for your help.
EVENTS | 2015-08-01

Calendar

Calendar of upcoming events
TECHNICAL ARTICLES | 2015-08-01

Effects of Contact Ratios on Mesh Stiffness of Helical Gears for Lower Noise Design

In this paper, the influences of various gear parameters on the mesh stiffness are systematically investigated by using the finite element method. The comprehensive analysis shows that contact ratios are the key factors affecting the fluctuation value of mesh stiffness.
TECHNICAL ARTICLES | 2015-08-01

The Importance of Thermal Protection for Torque Motors

When talking about high-end machining or manufacturing applications that include direct-drive technology, one of the key advantages of utilizing this particular transmission method is its endurance. Because of the very nature of direct-drive motors they are able to operate at peak performance levels indefinitely — without any kind of wear or aging — as long as the motor isn’t pushed past its capacity. Unfortunately, because this isn’t a perfect world, unexpected things can happen which can cause the motor to overheat. Whether the heat source is due to a parameter being input incorrectly, or an unexpected external force causing more resistance than expected — it is important to have certain forms of thermal protection in place. Since torque motors are built in such a way that they cannot be repaired and yet maintain their efficiency, it is vital to prevent any overheating — thus precluding the need to purchase a new one.
TECHNICAL ARTICLES | 2015-08-01

A New Geometrically Adaptive Approach for Tooth Contact Analysis of Gear Drives

Tooth contact analysis (TCA) is an important tool directed to the determination of contact patterns, contact paths, and transmission errors in gear drives. In this work, a new general approach that is applicable to any kind of gear geometry is proposed.
FEATURE ARTICLES | 2015-08-01

And the Winner Is

Excellence Awards Competition, sponsored by the Metal Powder Industries Federation, were recently announced at the POWDERMET2015 International Conference on Powder Metallurgy & Particulate Materials. Receiving grand prizes and awards of distinction, the winning parts are examples of PM’s precision, performance, complexity, economy, innovation and sustainability. The winning parts show how customers from around the world are taking advantage of PM’s design advantages.
FEATURE ARTICLES | 2015-08-01

The Race for Efficiency

Over the past few decades, energy efficiency in motors has become an ever-increasing concern for OEMs and manufacturers alike. With multiple energy bills mandating higher efficiency across ever-broader spectrums of motors, including the most recent Small Motor Rule by the Department of Energy, efficiency has become an essential consideration when choosing a new motor.
PUBLISHER'S PAGE | 2015-08-01

Everythings Related

We’ve recently completed a major redesign of the powertransmission. com website. I know what you’re thinking. Big deal, right? Websites are redesigned every day. It’s not really news. You’re right, of course. We’re in the news business, and when companies send us press releases about their newly redesigned websites, our first instinct as editors is to respond the same way. So what. Big deal. Moving on.
FEATURE ARTICLES | 2015-08-01

Braking the Cycle

Tucked away in the southwest quadrant of the state of Georgia, amid stately pine stands, pecan farms and cotton fields, sits Oak Crest Lumber.
| 2015-07-31

Vehicle Outlook

I don’t know about you, but the recession of 2008-2010 sticks in my mind like a bad penny. Since that time, I am never able to simply say ...
| 2015-07-13

Fitting the Inner Ring to the Shaft

I don’t recall a time during the startup of a new program where an engineer unfamiliar with heavy load

TECHNICAL ARTICLES | 2015-06-01

When it Comes to Mining, Bigger is Best

One of the key challenges in the mining industry today is maintaining throughput in the face of ore grade quality that has declined by 40 percent in the last decade.
TECHNICAL ARTICLES | 2015-06-01

Theoretical and Experimental Study of the Frictional Losses of Radial Shaft Seals for Industrial Gearbox

The improvement of the energy efficiency of industrial gear motors and gearboxes is a common problem for many gear unit manufacturers and end-users. As is typical of other mechanical components, the radial lip seals used in such units generate friction and heat, thus contributing to energy losses of mechanical systems. There exist today simulation tools that are already helping improve the efficiency of mechanical systems — but accurate models for seal frictional losses need to be developed. In this paper SKF presents an engineering model for radial lip seal friction based on a physical approach.
TECHNICAL ARTICLES | 2015-06-01

Calculation of the Efficiency of Worm Gear Drives

This paper presents a physically grounded calculation method to determine the efficiency of worm gear drives. This computation is based on the Institute of Machine Elements, Gears, and Transmissions (MEGT) tribological simulation, which can determine the local tooth friction coefficients (Ref. 1). With this knowledge other power losses such as the bearings, oil churnings and seals power losses can also be calculated.
FEATURE ARTICLES | 2015-06-01

Stepper Motor Actuators

How would you compare the efficiency and capabilities of hybrid stepper motor actuators vs. can stack stepper motor actuators?
FEATURE ARTICLES | 2015-06-01

Transmissions in Transition

Experts gathered at the 9th CTI Symposium to discuss the challenges of reducing noise, improving energy efficiency and meeting the changing demands of the marketplace
FEATURE ARTICLES | 2015-06-01

The True Cost of Bearing Lubrication

Machine and equipment manufacturers today are feeling more pressure than ever to reduce costs without sacrificing machine performance — a balancing act difficult to achieve. OEMs often overlook a simple solution that can have a positive, long-term impact on profitability for themselves and their customers, i.e. — the elimination of bearing lubricant.
| 2015-05-27

Welded vs. Bolted Ring Gears

There is often a lively debate early in a program when we are discussing the pros and cons of laser welded ring gears vs. bolted ring gears. Just a...
| 2015-05-12

Bearing Cap Pinch

Howdy Folks, My apologies, I have been AWOL for a little while. Things can start to get a little sketchy around the PG as peak driving season ra...
EVENTS | 2015-04-01

Calendar

Calendar Of Latest Events
PRODUCT NEWS | 2015-04-01

Product News

Latest Products
TECHNICAL ARTICLES | 2015-04-01

High Contact Ratio Gearing: A Technology Ready for Implementation

Today’s competitive industrial gear marketplace demands products with excellent reliability, high capacity and low noise. Surface-hardened, ground tooth gearing predominates, but the legacy tooth forms handicap further improvements in capacity and noise generation. Vehicle and aircraft equipment use tooth forms not found in the standard tables to achieve better performance — with little or no increase in cost. This paper will propose adopting these high-contact ratio forms to industrial use.
TECHNICAL ARTICLES | 2015-04-01

How to Get the Most Realistic Efficiency Calculation for Gearboxes

In recent years the estimation of gearbox power loss is attracting more interest — especially in the wind turbine and automotive gearbox industry — but also in industrial gearboxes where heat dissipation is a consideration as well. As new transmissions concepts are being researched to meet both ecological and commercial demands, a quick and reliable estimation of overall efficiency becomes inevitable in designing the optimal gearbox.
FEATURE ARTICLES | 2015-04-01

Diametral Pitch Calculation

Circular pitch gives me the size of the teeth in my mind, but diametral pitch does not. What is the purpose of the diametral pitch concept? Does it merely avoid pi in calculation?
TECHNICAL ARTICLES | 2015-04-01

Mathematical Modeling for the Design of Spiroid, Helical, Spiral Bevel and Worm Gears

Spiroid and worm gears have superior advantages for hightorque and miniaturization applications. And for this reason they are particularly preferred in aerospace, robotic and medical applications. They are typically manufactured by hobbing technology, a process with a typical overall lead time of 4 to 14 weeks.
FEATURE ARTICLES | 2015-04-01

Wind Pushing Future of Mechanical Components

After a sluggish 2013, annual installations of new wind turbines grew by 44% in 2014, according to the Global Wind Energy Council. And while much of that growth has been in Asia— particularly China, which now leads the world with 114 GW of installed capacity—the USA, Europe, and the rest of the world expect steady growth for the next couple of years as well (Fig. 1).
| 2015-03-04

Aluminum Housing Series: Preload Change Due to Bearing Span Change with Temperature.

Previously we discussed how to determine your cup interference fit based on thermal expectations. Then we discussed how the bearing cup contracts a...
TECHNICAL ARTICLES | 2015-03-01

The Modified Life Rating of Rolling Bearings: A Criterion for Gearbox Design and Reliability Optimization

Engineers typically learn that the bearing L10 life can be estimated using the so called “C/P method” — or the “basic rating life” of the bearing, a method rooted in the 1940s. Major developments have since led to the “modified rating life,” released in ISO 281:2007, which includes the aiso life modification factor. In this paper a succession of equations used for bearing life ratings are reviewed, and current bearing life rating practices are discussed in detail. It is shown that — despite the introduction more than 30 years ago of the adjustment factor of the basic rating life, and the standardization in 2007 of the aiso modification factor — use of these improved calculation methods are not practiced by all engineers. Indeed — many continue referring to the old model as a way of seeking compliance with existing, established practices.
PRODUCT NEWS | 2015-03-01

Product News

New products within the Industry
| 2015-02-20

Aluminum Housing Series: Cup Distortion after Installation

The next step in our aluminum housing series is to determine where the cup interference is going. If we press a cup with 100µm interference into a ...
| 2015-02-13

Aluminum Housing Series: Bearing Cup Fits in AL Housing

The interference fit that cups should have in an aluminum housing seems to be a subject that comes across my desk in regular intervals. Of course, ...
INDUSTRY NEWS | 2015-02-04

Treat Your Suppliers Well

I recently had a supplier give me a call to let me know that we had some outdated paperwork floating around that was going to wind up costing us a ...
PUBLISHER'S PAGE | 2015-02-01

Maximizing Your Power Transmission (Engineering)

Engineers are often challenged with the seemingly impossible task of doing more with less. Customers want more power transmitted in a smaller space, they want more efficient designs, and, of course, they want to spend less money. So engineers are always looking for ways to squeeze the most out of their mechanical systems. They’re constantly working to maximize power density, increase energy efficiency and reduce costs to meet their customers’ needs.
POWER PLAY | 2015-02-01

The Science Fiction Addiction

It seems preposterous in the whimsical, wireless world of today, but in 1977 cinema’s greatest visioneers came together and decided the pinnacle of robotic technology in the future would be a motorized trash can.
TECHNICAL ARTICLES | 2015-02-01

Gear Fault Diagnosis by Motor Current Analysis: Application to Industrial Cases

The use of motor current signature analysis (MCSA) for motor fault detection — such as a broken rotor bar — is now well established. However, detection of mechanical faults related to the driven system remains a more challenging task. Recently there has been a growing interest for detection of gear faults by MCSA. Advantages and drawbacks of these MCSA-type techniques are presented and discussed on a few industrial cases.
TECHNICAL ARTICLES | 2015-02-01

Desktop Engineering - How to Calculate Dynamic and Static Load Ratings

When comparing bearing suppliers, engineers are often left with few options other than to compare dynamic load ratings and corresponding life calculations. Of course, we can look at steel and manufacturing quality; but if we are comparing sources of similar quality, those items may not provide a large contrast. It often surprises people to learn that bearing capacities are calculated values, not tested values. Lately, however, a trend is emerging for bearing suppliers to increase their ratings for higher performance bearings that have premium features such as higher quality steel and specilaized heat treatment. Bearing companies are under intense competitive pressure to make every feature add to the dynamic capacity of their bearings because it is very well understood that an increase in capacity adds to the bottom line.
ASK THE EXPERT | 2015-02-01

Ask the Expert

Questions by readers answered by Experts in the field.
FEATURE ARTICLES | 2015-02-01

A Quasar Ride to Automate 2015

Bill Walton – a 7 foot tall anomaly from the annals of basketball history who wears tie-dye shirts, listens to the Grateful Dead and, according to his own outlandish proclamations, hasn’t taken an indoor shower in 35 years – is well-known for looking at average accomplishmentsand being overcome with extreme fits of emotion.
| 2015-01-29

Just How Big Are the Biggest Bearings?

I don’t recall a single bearing class where someone didn’t want to know what the largest bearing ever made was. From my stint as a bearing engineer...
EVENTS | 2014-12-01

Energy Efficiency, Configurable Solutions Highlight Pack Expo

A wide variety of companies displayed mechanical power transmission and motion control technologies at Pack Expo, held in November in Chicago. The event, which is the largest packaging and processing trade show in North America, attracted more than 48,000 attendees, according to show owner and producer PMMI. The four-day event included 2,352 exhibiting companies, an increase of more than 19 percent from the previous show in 2012.
EVENTS | 2014-12-01

Motors and Motion Meet in St. Louis

The motors might be small, but the big-brain technology driving these electrical wonders was on full display at the 2014 Small Motor & Motion Association Fall Technical Conference, convened November 4-6 in St. Louis, MO. SMMA, the manufacturing trade association (120 members strong) that tends to the best interests of the electric motor and motion control industries — including manufacturers, suppliers, users, consultants and universities — played gracious host to a wide array of presenters from an equally diverse range of sources — from academia to the federal government. Like gears, motors are most everywhere, as evidenced by SMMA’s membership (consumer-, public interest-, national defense- and commercial-oriented) demographic which includes: appliance; transportation; medical equipment; office automation and computers; aerospace; and industrial automation. The association’s mission: To “serve as the principal voice of the electric motors and drives industry” and to provide a forum to “develop, collect and disseminate technical and management knowledge.”
FEATURE ARTICLES | 2014-12-01

Getting a Piece of that Sweet Coupling Pie

He was out. Nine years ago, Ross Rivard left the coupling industry for the shimmering new world of luxury automotive components at Lacks Enterprises, where he was immediately enveloped by platinum trim systems and chrome composite wheels. It was glitz and glam and as sparkly clean as the fresh-fromthe-dealership cars his products were embellished onto.
FEATURE ARTICLES | 2014-12-01

The Small Motor Rule, How Will This Affect You

According to the Department of Energy (DOE), more than half of all electrical energy consumed in the U.S. is used by electric motors. To address this, several years ago, the DOE conducted a technical study as to what could be done to raise the efficiency levels of “small” motors. After years of study and litigation, the Small Motor Rule (SMR) was passed that covers two-digit NEMA frame single- and three-phase ¼ through 3 horsepower motors in open enclosures.
TECHNICAL ARTICLES | 2014-12-01

The Applications of Bevel Gears

EDITORS’ NOTE: “The Applications of Bevel Gears” is the excerpted third chapter of Dr. Hermann Stadtfeld’s latest book — Gleason Bevel Gear Technology (The Gleason Works, Rochester, New York, USA; All rights reserved. 2014; ISBN 978-0-615-96492-8.), which appears here unabridged through the kind graces of Dr. Stadtfeld and Gleason Corp. Future installments will appear exclusively in Power Transmission Engineering and Gear Technology magazine over the next 12 to 18 months.
FEATURE ARTICLES | 2014-10-01

Low-Efficiency Motors and Gears Still Prevalent

Electric motor-driven systems are the single largest enduser of electricity, accounting for over 40% of global consumption according to the International Energy Agency.
INDUSTRY NEWS | 2014-10-01

Industry News

PERSONNEL CHANGES AND EXPANSION HIGHLIGHT CICERO, ILLINOIS GEAR MANUFACTURER
POWER PLAY | 2014-10-01

Chariots to Steamboats to E-Fans

Heaven help Mr. Deane were he around today. In our non-stop world of transportation & transport technology, for at least the past decade it is without question the electric car that has drawn most of the attention
EVENTS | 2014-09-01

Calendar

The complete technical Calendar from the September 2014 issue of Power Transmission Engineering.
POWER PLAY | 2014-09-01

High-Tech Motors Evolving from PM Muck

University lab's motor eliminates pricey rare-earth magnets.
FEATURE ARTICLES | 2014-09-01

Bosch Rexroth Offers Hydraulic Solution for Blast Furnace

While the basic design of iron and coke blast furnaces is centuries old, today's steel makers are looking for innovative ways to produce molten iron with increased production and efficiency
ASK THE EXPERT | 2014-09-01

TLC Still Needed for New Axles

A reader asks: I have heard that new axles no longer need a break-in period. True or false?
TECHNICAL ARTICLES | 2014-09-01

Evolution of Worm Gear Standards and their Consequences on Load Capacity Calculation Approach

Beginning with a brief summary and update of the latest advances in the calculation methods for worm gears, the author then presents the detailed approach to worm gear geometry found in the revised ISO TR 10828. With that information, and by presenting examples, these new methods are explained, as are their possibilities for addressing the geometrical particularities of worm gears and their impact upon the behavior and load capacity of a gearset under working conditions based on ISO TR 14521 — Methods B and C. The author also highlights the new possibilities offered on that basis for the further evolution of load capacity calculation of a worm gearset based on load and contact pressure distribution.
TECHNICAL ARTICLES | 2014-09-01

Wind Turbine Field and Test Rig Testing as Part of the Design Process for Gearboxes

The growth of worldwide energy consumption and emerging industrial markets demands an increase of renewable energy shares. The price pressure coming from coal, oil, nuclear and natural gas energy - combined with enormous worldwide production capacities for components of wind turbines - make wind energy a highly competitive market. The testing and validation of gearboxes within the test rig and the turbine environment attract a strong focus to the needs of the industry. The following contribution sums up the typical process requirements and provides examples for successful system and component verifications based on field measurements.
TECHNICAL ARTICLES | 2014-09-01

Load Capacity and Efficiency of Grease-Lubricated Worm Gears

Varying installation requirements for worm gears, as, for example, when used in modular gear systems, can necessitate grease lubrication - especially when adequate sealing for oil lubrication would be too complex. Such worm gears are being increasingly used in outside applications such as solar power plants and slew drives. While knowledge about the operating conditions is often appropriate, the basic understanding for load capacity and efficiency under grease lubrication is quite poor. Investigations done at FZG and sponsored by FVA/AiF are shown here to give an impression of the basic factors of load capacity and efficiency. The results of the investigation indicate a satisfying quality of calculations on heat, load capacity and efficiency based on characteristic parameters of the base oil with only slight modifications to the methodology known from DIN 3996 or ISO TR 14521.
| 2014-09-01

PT Extras

Videos, tweets, blog posts and other online exclusive from PTE and mechanical power transmission component suppliers.
PRODUCT NEWS | 2014-09-01

Product News

The complete Product News section from the September 2014 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2014-08-01

Industrial Automation North America and MDA NA at IMTS 2014

It's not a show title that rolls off the tongue, but the Industrial Automation North America and MDA NA @IMTS 2014 show nevertheless may well be one to remember.
FEATURE ARTICLES | 2014-08-01

No Time to Kill for Barge Operation

The scene is serene and picturesque. Sunshine reflects off the light chop of the Ohio River, as a barge winds its way into view. While those driving along Louisville’s River Road may be inclined to reach for a camera to capture this idyllic scene, the mood at Nugent Sand Company is anything but tranquil.
FEATURE ARTICLES | 2014-08-01

Critical Factors for Proper Product Selection and Sizing

"Well begun is half done," a quote that most reference materials attribute to Aristotle, certainly applies when selecting mechanical power transmission products. A selection process that is well thought out at the start can ensure that the product selected will be properly sized and appropriate to the application at hand.
ASK THE EXPERT | 2014-08-01

Choosing the Right Grade - Specifying Stainless Bearing Steel

A reader asks: I've determined that a stainless steel bearing is the best option for my application. I'm being asked to specify the grade of stainless steel in my product design. I'm not sure which grade to select and specify. Can you help?
ASK THE EXPERT | 2014-08-01

Net-Forged Bevel and Transmission Gears

What are the applications for net-forged gears. Are they used outside automotive differentials?
TECHNICAL ARTICLES | 2014-08-01

Dude - Where's My Preload

Many of us have been there; the bearings had the correct preload. You know it, you were there, and you personally saw the measurements. Now, the testing is done and the preload is gone. Not a little gone, not sort of gone - gone, gone. Finger pointing ensues. Suppliers are dragged in by their wrinkly Polo collars. You know the drill. Losing preload in a tapered roller bearing (TRB) system over the life of your application can be a troublesome problem, particularly for gear sets that are prone to noise or severe applications that rely on a very rigid and stable system.
TECHNICAL ARTICLES | 2014-08-01

Testing of Alternative Spiral Bevel and Hypoid Gear Theory

Following is a presentation of a gear design based upon a theoretically perfect gear technology, for which an overview is offered for consideration. What follows is a report on the design's testing and subsequent manufacture of a hypoid gear pair for a 1999 Ford Mustang.
MARKET UPDATE | 2014-08-01

Das (Human) Kapital

Columnist Brian Langenberg provides a current outlook update, key findings from a recent energy sector conference, and takes another look at education and employment.
INDUSTRY NEWS | 2014-08-01

Industry News

The complete Industry News section from the August 2014 issue of Power Transmission Engineering.
ASK THE EXPERT | 2014-06-01

Adjusting Tapered Roller Bearings

What are the best methods to adjust tapered roller bearings?
FEATURE ARTICLES | 2014-06-01

Lubrication and Seals Product Showcase

The following news items offer the latest on lubrication and seal technology in the power transmission market. From bearing greases to high-performance seals, these products will help extend the service life and manufacturing capabilities for a wide range of industrial sectors.
TECHNICAL ARTICLES | 2014-06-01

Tapered Roller Bearing Application Guide

This article summarizes some common hurdles, issues and questions encountered by the newer and casual users of tapered roller bearings.
TECHNICAL ARTICLES | 2014-06-01

Study of Multiple-Point Oil-Jet Lubrication of High-Speed Ball Bearings

The air-oil, two-phase flow inside the multiple-point, oil-jet lubrication ball bearing was studied based on CFD (computational fluid dynamics) theory and technique, and compared with single-point, oil-jet lubrication. The results indicate that the air-oil distribution inside the bearing with multiple-point, oil-jet lubrication is more uniform than single-point injection.
PUBLISHER'S PAGE | 2014-06-01

Who Do You Trust?

At the recently held annual meeting of the Bearing Specialists Association, there was a lot of talk about online sales channels and how Internet retailers are changing the way industrial products are researched, sourced and purchased.
EVENTS | 2014-06-01

CTI Symposium Raises the Bar on Transmission Technology

The 8th International CTI Symposium on Automotive Transmissions, HEV and EV Drives took place in Rochester, Michigan from May 12-15. The event kicked off with its popular introductory seminar "Basics and Practice of Automotive Transmissions."
INDUSTRY NEWS | 2014-04-01

Industry News

The complete Industry News section from the April 2014 issue of Power Transmission Engineering.
ASK THE EXPERT | 2014-04-01

Working in AutoCAD

How does one draw and mesh involute gear teeth in AutoCAD?
FEATURE ARTICLES | 2014-04-01

The Ever-Efficient Motor

This product focus highlights the latest technology in electric motors.
FEATURE ARTICLES | 2014-04-01

Lower Service Life Plus Less Waste Equals Lower Cost

Bearings that show wear may not always need to be replaced. Depending on the degree and type of wear, they may be candidates for reconditioning, a process that restores bearings to like-new specifications and performance - at an average 50 to 60 percent of the cost of replacement.
TECHNICAL ARTICLES | 2014-04-01

Gear Lubrication: Long-Term Protection for Wind Turbines

The chemical and physical properties of gear oils may change, depending - more or less - upon their formulation and the environmental conditions under which they are used. This is why - after three years of use in a wind turbine - a gear oil was examined to determine if indeed changes were evident and if the protection of the gears and rolling bearings still met the same requirements as would be expected of fresh oil. Our findings revealed that the existing gear oil - as well as its ability to protect the gears and rolling bearings - had degraded very little compared to fresh oil.
POWER PLAY | 2014-03-01

Kids Dont Have to Become President to Become Deciders

Finding picture books for kids old enough to appreciate them can be a daunting task. There are, of course, the usual suspects--celebs, athletes, boy bands, girl bands, and so on, but not much of substance. That's where David Janosz Jr. enters the picture.
TECHNICAL ARTICLES | 2014-03-01

Investigations of Bearing Failures Associated with White Etching Areas (WEAs) in Wind Turbine Gearboxes

A critical problem for wind turbine gearboxes is failure of rolling element bearings where axial cracks form on the inner rings. This article presents field experience from operating wind turbines that compares the performance of through-hardened and carburized materials. It reveals that through-hardened bearings develop WEA/WECs and fail with axial cracks, whereas carburized bearings do not. The field experience further shows that a carburized bearing with a core having low carbon content, high nickel content, greater compressive residual stresses, and a higher amount of retained austenite provides higher fracture resistance and makes carburized bearings more durable than through-hardened bearings in the wind turbine environment.
PUBLISHER'S PAGE | 2014-03-01

Forward March!

We're pleased to present the first-ever March issue of Power Transmission Engineering.
PRODUCT NEWS | 2014-03-01

Product News

The complete Product News section from the March 2014 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2014-03-01

Engineering Showcase 2014

We are pleased to present our first annual Engineering Showcase, a celebration of some of the leading products and companies in mechanical power transmission. In the pages that follow, you’ll find examples of engineering excellence and technological know-how in the field of gears, drives, couplings, machine parts and other mechanical components.
TECHNICAL ARTICLES | 2014-03-01

Gears for Hydraulic Pumps: Development and Results

After a brief introduction to the importance of gear pumps in internal combustion engines, as well as in the most diverse hydraulic applications, a calculation method was applied that allows for sizing with considerably higher delivery rates. Upon identifying and analyzing a traditional pump, along with two construction solutions of asymmetric gear pumps, we then compared their related performances.
TECHNICAL ARTICLES | 2014-03-01

Best Practices for Gearbox Assembly and Disassembly

In most applications, gearbox reliability is critical to the productivity of the overall plant operation. So it follows that when industry is looking at the best ways to increase efficiency, reduce downtime, and increase profitability, gearbox performance and reliability are key factors. Designing for repair, and writing effective repair procedures, can speed the service time, and provide a quality refurbishment. The best practices listed in this article are proven, effective methods used to install and remove bearings, seals, gears, couplings and shafts within a gearbox.
EVENTS | 2014-02-01

Fluid Power Free-for-All

IFPE offers the right balance of technology and education.
PUBLISHER'S PAGE | 2014-02-01

Make the Connection

Recently I had a disturbing conversation with a colleague here at the office. During the conversation, it became clear to me that my co-worker -- a really intelligent guy whom I respect a lot -- had no idea how even the most simple electric motor works.
FEATURE ARTICLES | 2014-02-01

All for One, One for All

Collaboration moves bearing modeling and simulation software forward
FEATURE ARTICLES | 2014-02-01

Gear Design Software, Engineer Beware

When software goes bad, what do we call it? System failure? Human failure? A virus? A number of words will work. How about this? Glitch. It has that onomatopoeic quality that fairly screams, Downtime! And with good reason -- software-generated miscalculations can have very expensive -- if not perilous -- repercussions.
TECHNICAL ARTICLES | 2014-02-01

Specifying a Gear - Ask the Expert

A reader asks what are the required parameters to properly specify a gear.
TECHNICAL ARTICLES | 2014-02-01

How to Spec a Mill Gear

This paper outlines the design considerations that go into construction of a drive system in order to explain the importance of specific data, why it is required, and where design freedom is necessary. Apart from loads and speeds, interface dimensions and site specific conditions are also needed. Deciding up front which gear rating practice to select can affect the torque capacity of the drive train by ~15%.
PUBLISHER'S PAGE | 2013-12-01

PTE on a Growth Path

A core part of what we do here is making sure that our readers – the people who design, buy and use mechanical power transmission products – know where to find the suppliers of technology they need.
FEATURE ARTICLES | 2013-12-01

Napoleon Engineering Services: Rigged for Success

For design engineers and purchasing agents alike, bearings can sometimes be like family. Oh, you know - can't live with 'em, can’t live without 'em.
FEATURE ARTICLES | 2013-12-01

The Efficient Drive System

It's a fact that drive systems wouldn't function properly or efficiently without couplings. They quietly go about their business of transferring motion from one drive element to the next. In the PT market today, couplings have the unique challenge of satisfying a variety of customer needs including tighter tolerances, higher speeds and a more versatile selection process.
TECHNICAL ARTICLES | 2013-12-01

How To Use a Hand-Held Micrometer to Measure Miniature and Instrument Ball Bearings

For the most accurate measurements, miniature and instrument ball bearing dimensions should be measured with a calibrated air gauge. A good second option is a calibrated optical comparator. On occasion, it may be necessary to use a calibrated, hand-held micrometer to double-check a measurement or for simple verification while working in the field.
TECHNICAL ARTICLES | 2013-12-01

Crowning Spur Teeth - Ask the Expert - December 2013 PTE

When designing spur teeth, is there a formula/guideline/design guide for determining the amount of crowning?
TECHNICAL ARTICLES | 2013-12-01

The Workhorse of Industry: The Induction Motor

A brief overview of the induction motor, including the basics of construction, performance and variable speed drives.
TECHNICAL ARTICLES | 2013-12-01

Should You Pay a Premium for a Mounted Ball Bearing

Mounted ball bearings are everywhere in industrial applications. They serve critical roles in keeping a manufacturing operation running smoothly and in ensuring that equipment functions properly and reliably. So why might it be advisable to spend significantly more for a dimensionally comparable bearing from one supplier versus another?
FEATURE ARTICLES | 2013-11-01

VIPS - Very Important Products and Services

Very important gear industry suppliers are featured here.
FEATURE ARTICLES | 2013-11-01

Buyers Guide 2013 A to Z

The complete contact information of every supplier in the Buyers Guide
TECHNICAL ARTICLES | 2013-10-01

Microstepping Tutorial

This article describes the challenges involved in designing and implementing microstepping systems.
TECHNICAL ARTICLES | 2013-10-01

Drive and Motor Basics

A discussion of the basics in DC drives, DC motors, AC drives, AC motors and synchronous motors.
TECHNICAL ARTICLES | 2013-10-01

How to Design a Spur-Crown Gear Set

When designing a spur-crown pair, is there a formula, guideline or design guide for adapting the spur teeth for the radial angle of the teeth in the crown?
TECHNICAL ARTICLES | 2013-10-01

Grease Lubrication Mechanisms in Rolling Bearing Systems

Grease lubrication has clear advantages over oil lubrication: Grease does not leak easily; it has sealing properties; and it protects bearing surfaces from corrosion. Its disadvantages are grease-life limitations and a limited cooling ability. Moreover, in some applications there is a risk of grease starvation, which leads to reduced lubricating films. However, if the right grease, sealing system and/or lubrication system are chosen, then grease lubrication offers clear benefits. This article summarizes aspects of grease lubrication mechanisms in rolling bearings.
FEATURE ARTICLES | 2013-08-01

Showstoppers - Gear Expo 2013

Our special advertising section featuring Gear Expo exhibitors.
TECHNICAL ARTICLES | 2013-08-01

Preventing Fretting Fatigue in Blade Dovetail Roots by Modifying Geometry of Contact Surfaces

Dovetails, gears and splines have been widely used in aero engines where fretting is an important failure mode due to loading variation and vibration during extended service. Failure caused by fretting fatigue becomes a prominent issue when service time continues beyond 4,000 hours. In some cases, microslip at the edge of a contact zone can reduce the life by as much as 40–60 percent.
TECHNICAL ARTICLES | 2013-08-01

Brush DC Motor Runs Along

Everything started in 1800 when Volta developed the first DC battery. Faraday used the DC battery to develop the first electric motor. It used brushes to transfer the battery voltage and current to the rotating disk rotor. This was in mid-1831. Thus was born the brush DC motor.
INDUSTRY NEWS | 2013-08-01

Industry News

The complete Industry News section from the August 2013 issue of Power Transmission Engineering.
EVENTS | 2013-08-01

Calendar

The complete technical calendar from the August 2013 issue of Power Transmission Engineering
POWER PLAY | 2013-08-01

Seabees

For the Seabees, hazardous construction zones have always been part of the job.
VOICES | 2013-06-01

Predictive Maintenance - There Is an App for That

Implementing a predictive maintenance (PM) program can be tough. Despite its proven success, many companies have been operating the same way for over 50 years and don’t know where to start. Understanding where to start and where to focus is critical. The intention of this article is to give insight to start and sustain an effective program using today’s technology and devices.
PRODUCT NEWS | 2013-06-01

Product News

The complete Product News section from the June 2013 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2013-06-01

Healthcare at Hannover

SKF Insight ups the ante on condition monitoring technology.
TECHNICAL ARTICLES | 2013-06-01

Power Loss and Axial Load Carrying Capacity of Radial Cylindrical Roller Bearings

This paper is intended to enlarge the application range of radial cylindrical roller bearings by means of a more precise determination of thrust load capacity and more cost-effective design.
TECHNICAL ARTICLES | 2013-06-01

DC Motor Protection

The purpose of DC motor protection is to extend a motor's lifespan by protecting it from conditions that can damage the motor's windings--both electrically and mechanically.
TECHNICAL ARTICLES | 2013-06-01

Alloying Strategy Boosts Powertrain Performance

The development of a new, gas-carburized gear steel, necessitated by a customer-driven specification, has not only increased the power density in an existing gearbox design, but has done so without requiring any significant change to production processes or heat treatment equipment.
FEATURE ARTICLES | 2013-06-01

Rolling-Element Bearing Analysis

This article describes how more sophisticated modeling techniques allow the latest software to identify design issues with bearings, shafts, gears and complicated multi-body systems.
POWER PLAY | 2013-06-01

You Go, Goldie Girl

New doll and toy set geared for inspiring young engineering misses -- not misters.
TECHNICAL ARTICLES | 2013-04-01

Electrical and Mechanical Torque Limiting

Q&A: My company manufactures high-speed metal forming machines. We have one application on a feed axis where we are encountering problems with the coupling...
FEATURE ARTICLES | 2013-04-01

New Motor Technology

Novatorque energy efficient motors, Portescap smaller-size brushless DC motors, Pittman customized motors, Kollmorgen stainless steel motors, Crouzet expanded motor series, and a report from IHS on rare earth mineral supply.
PRODUCT NEWS | 2013-04-01

Product News

SKF energy-efficient bearings, Bishop Wisecarver guided motion system, Weiss torque rotary table, Mico wireless braking system, Nord worm gear series, and SKF expanded range of couplings.
MARKET UPDATE | 2013-04-01

As Risk Recedes, Market Rises

The S&P 500 has rallied six percent since our last review...here's analyst Brian Langenberg's take on what's next for the industrial economy.
| 2013-04-01

PT Extras

The latest power transmission videos, articles and updates from online.
TECHNICAL ARTICLES | 2013-04-01

Trends in Industrial Gear Oils

With today's smaller, hotter - and overloaded - machinery, specifying the correct lubricant is vital.
TECHNICAL ARTICLES | 2013-04-01

Rolling Bearing Steels - A Technical and Historical Perspective, Part 2

This paper is part 2 of 2 in a series that summarizes the chemical, metallurgical and physical aspects of bearing steels and their effect on rolling bearing life and reliability.
PUBLISHER'S PAGE | 2013-02-01

The New and Improved powertransmission.com

Managing Editor Randy Stott explains the recent updates and improvements to the website.
PRODUCT NEWS | 2013-02-01

Smart Actuators for Off-Highway

Smart actuators bring big benefits to utility and other off-highway vehicles
PRODUCT NEWS | 2013-02-01

Product News

The complete Product News section from the February 2013 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2013-02-01

Gear Design Software

When it comes to gear design software, the learning curve never ends. The leading vendors offer various training programs to keep their users well-informed.
FEATURE ARTICLES | 2013-02-01

Traversing Steep Slopes

Hydrostatic drive concept gives LinsiTrak flexibility and versatility.
ASK THE EXPERT | 2013-02-01

Ball Screws Revisited - Ask the Expert

A reader asks for clarification on last issue's Ask the Expert column about ball screw sizing.
TECHNICAL ARTICLES | 2013-02-01

Considering Energy-Efficient Motors: Don't Forget the Gearbox

The mechanical components of your drive system play a major role in overall system efficiency. Don't cut corners.
TECHNICAL ARTICLES | 2013-02-01

Rolling Bearing Steels - A Technical and Historical Perspective - Part 1

This paper summarizes the chemical, metallurgical and physical aspects of bearing steels and their effect on rolling bearing life and reliability.
EVENTS | 2012-12-01

PTDA Wraps Up 2012 with Successful Industry Summit

The PTDA Industry Summit, held on October 18-20, 2012 in Dallas, Texas, featured more than 700 participants for two-and-a-half days of networking opportunities and good old-fashioned Texas-style fun.
POWER PLAY | 2012-12-01

The More You Rock, the More You Rock and Roll!

The concept is simple enough. Take the traditional rocking chair, the one you’d find on a front porch or the corner of the living room, and give it a 2012 twist.
FEATURE ARTICLES | 2012-12-01

All About the Cliff

Brian K. Langenberg explains what's likely to happen in the economy over the coming months.
PRODUCT NEWS | 2012-12-01

Product News

The complete Product News section from the December 2012 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2012-12-01

The Fundamentals of Specifying and Selecting Gear Drives

Gear drives deliver power to industrial equipment such as bulk material conveyors, mixers, pumps and paper mills. The reliability that translates into greater uptime and profitability begins by specifying and selecting the proper drives for these critical applications.
TECHNICAL ARTICLES | 2012-12-01

Designing Drive Systems for Low-Web-Speed Applications

This paper will look at the solutions that current drive and motor technology can offer in not only improving tension control but also solving several other issues that are inherent to systems with high ratio gearing.
FEATURE ARTICLES | 2012-12-01

Considering the Mechanical Aspects of ATEX

For the past 30 years or more, designers have paid due diligence to the electrical aspect of hazardous atmosphere equipment design, but have often ignored the mechanical side. In recent years, the mechanical aspects of ATEX design have increasingly come to light. Not only do electrical power transmission products, but also mechanical power transmission products need to comply with the ATEX directive.
FEATURE ARTICLES | 2012-10-01

When a Good Gear Drive System Goes Bad

Even when the critical components of industrial power transmission gear drive systems are properly designed, specified and manufactured consistent with application requirements, performance problems can develop over time and failure may follow.
FEATURE ARTICLES | 2012-10-01

Have a Pump, Motor, Generator, Turbine, Compressor or Gearbox - There is a Bearing for That!

Waukesha Bearings is known internationally for its capabilities, technology, size and application experience in the rotating (turbo) equipment industry. Following is a brief selection guide intended to assist engineers, specifiers, integrators and others in choosing the right bearing—and bearing technology—for the application.
TECHNICAL ARTICLES | 2012-10-01

Selecting and Sizing Ball Screw Drives

The ball screw drive is an assembly that converts rotary motion to linear motion and vice versa. The ball screw drive consists of a ball screw and a ball nut with recirculating ball bearings...
TECHNICAL ARTICLES | 2012-10-01

High-Frequency, GaN Diode-Free Motor Drive Inverter with Pure Sine Wave Output

This article presents the first kW-Class, 3-phase GaN-based inverter. Hard-switched at 100-kHz PWM, its heart is a 6-in-1 power module with 600-V GaN power HEMTs, achieving a new efficiency of 98.5%, a more than 2% improvement.
INDUSTRY NEWS | 2012-10-01

Industry News

The complete Industry News section from the October 2012 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2012-10-01

PTExtras

Highlights from our e-mail newsletter and online videos section.
PUBLISHER'S PAGE | 2012-10-01

The Things that Move Us

You may have noticed that the magazine looks different this issue. The new look is part of an overall effort to refine our focus. We wanted to make clear to potential subscribers and advertisers how this magazine is different, why its content is important and where it fits in the marketplace.
FEATURE ARTICLES | 2012-10-01

Getting Creative

Beverage industry conveyor pours on advantages in distribution center. Case study describes the new conveying systems at Motion Industries Canada.
FEATURE ARTICLES | 2012-08-01

Electromagnetic Know-How

Finite Element Analysis (FEA) software can be used for a variety of mechanical engineering tasks, including injection molding simulation of plastic parts, analysis of aerospace components, impact and crash analysis of automobiles and the electromagnetic analysis of motors, actuators, transformers and sensors.
FEATURE ARTICLES | 2012-08-01

Sorting Out Flexible Couplings

In most cases, industrial power transmission calls for flexible rather than rigid couplings in order to forgive minor shaft misalignment. For that reason, this article will focus solely on the selection of flexible couplings.
FEATURE ARTICLES | 2012-08-01

IMTS 2012 Product Preview

A look at the IMTS 2012 show from a power transmission component perspective.
TECHNICAL ARTICLES | 2012-08-01

Bearing Protection Needed if Inverter-Duty Motors Are to Live up to their Name

All major manufacturers of 3-phase AC induction motors offer "inverter-duty" or "inverter-ready” models, but while these motors have inverter-rated insulation to protect the windings, the bearings--their most vulnerable parts--are too often ignored.
INDUSTRY NEWS | 2012-08-01

Industry News

The complete Industry News section from the August 2012 issue of Power Transmission Engineering.
PUBLISHER'S PAGE | 2012-06-01

The Best New Ideas

In the publishing business we thrive on new ideas. We employ creative people who are constantly coming up with new and better ways to serve our readers and website visitors.
PRODUCT NEWS | 2012-06-01

Product News

The complete Product News section from the June 2012 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2012-06-01

Predictive Motor Maintenance (PdM): Use it or Lose it (Money)

Regardless of where you do business, when discussing, analyzing or worrying about “The Economy” these days, you’re not thinking Main Street - you’re thinking global. With that stipulation, it is also accepted wisdom that quality products and sharp pencils are not enough to be and remain competitive. Accordingly, everyone is looking for an edge, an advantage, in order to beat back - or at least keep up with - the competition.
TECHNICAL ARTICLES | 2012-06-01

Improved Performance for Hydraulic Seals from Thermoplastic Polyurethane

Seal design engineers and end users are continually seeking improved sealing systems and materials. This paper describes the potential of a new thermoplastic polyurethane (TPU) material to deliver improvements in pressure, speed and temperature capability, which are presented as comparisons to proven industry standard materials. Performance is demonstrated by virtue of test bench results of seals made from MDI-, PPDI- and NDI-based materials.
PUBLISHER'S PAGE | 2012-04-01

How to Become an Expert in Your Field

Managing Editor Randy Stott recounts a recent visit to Siemens manufacturing and assembly facilities in Elgin, IL.
FEATURE ARTICLES | 2012-04-01

Sky Science

S.S. White Provides Twisting, Turning Power Transmission with Flexible Shafts
TECHNICAL ARTICLES | 2012-04-01

Gearbox Bearing Service Life: A Matter of Mastering Many Design Parameters

The availability of high-strength shaft materials, in combination with bearings with high carrying capacity, allows use of slimmer shafts. However, the modulus of elasticity remains the same, so seat design for bearings and gears must be given close attention.
TECHNICAL ARTICLES | 2012-04-01

Achieving High Electric Motor Efficiency

The use of motor structures which can concentrate magnetic flux allows ferrite PM motors to achieve performance and power densities that approach those of PM motors using rare earth magnets, but without the cost penalties and supply source concerns of rare earth magnets.
PUBLISHER'S PAGE | 2012-02-01

Free Energy for Sale...Are You Buying

Managing Editor Randy Stott takes a look at what is really stopping us from pursuing energy efficiency in engineering.
FEATURE ARTICLES | 2012-02-01

The Energy Efficient Agenda

Next time you are strolling across a manufacturing plant, check out the hardware on the ground. Shop floors are nothing but cables plugged into machines, cables plugged into computers, cables plugged into other cables...
TECHNICAL ARTICLES | 2012-02-01

Guidelines for Designing Better Motion Control Systems

Motion control systems engineers work chiefly in two well-defined areas: 1) new designs and 2) redesigns or retrofits. This article examines the best approach for each option.
TECHNICAL ARTICLES | 2012-02-01

Applying Open Gear Lubricants

When selecting an open gear lubricant for use in a particular application, the method of application used must be considered.
TECHNICAL ARTICLES | 2012-02-01

Optimizing Drive Systems for Energy Savings

In looking for potential opportunities to reduce energy consumption via the drive system, a number of areas should be considered.
TECHNICAL ARTICLES | 2011-12-01

Application of Ceramics to NU-Type Cylindrical Roller Bearings for Machine Tool Main Spindles

Bearings used to support main spindles on machine tools must be capable of higher speed and greater rigidity. This is true in that any main spindle that turns together with a tool or work piece mounted onto it is one of the critical machine tool components that directly affects machining efficiency and accuracy of the machine tool; and, the bearings that support the main spindle are the most critical machine elements on the machine tool.
FEATURE ARTICLES | 2011-12-01

Cut and Print

Norkol Converting Corporation is one of the nation’s leading independently owned converters and distributors of commercial printing papers. The company has full production capabilities and state-of-the-art machinery for winding, trimming and sheeting. The company utilizes traditional slitter re-wind equipment that unwinds, slits and then re-winds paper to new dimensions. These conventional re-winders, while typically producing new widths of paper with clean cuts, work at an inefficient, slow pace.
TECHNICAL ARTICLES | 2011-12-01

Often Overlooked, Lubricants Can Help Lower Energy Consumption

It is a simple fact: better lubrication can lead to dramatic energy savings and an improved bottom line. This ought to interest any plant manager who is looking for ways to reduce operating costs, and it is especially significant at a time when stricter government regulations are in direct contradiction to reducing costs. Lubrication reliability is the solution; this article will describe how manufacturing plants can use “lubrication reliability best-practices” to reduce their energy consumption, emissions and operating costs—all at the same time.
EVENTS | 2011-10-01

Calendar

The complete Technical Calendar from the October 2011 issue of Power Transmission Engineering.
POWER PLAY | 2011-10-01

Shape-Shifters at Cal Tech Work at Perfecting Metallic Glass

There are no alchemists at the California Institute of Technology, but a team of research scientists at the Pasadena-based institution is doing some pretty remarkable things "transforming something common into something special."
FEATURE ARTICLES | 2011-08-01

Blocks (Around the Clock)

Reading Rock manufactures concrete blocks - the kind that were probably used to build the schools that you attended. With employees working three shifts six to seven days a week, they make plenty of them.
FEATURE ARTICLES | 2011-08-01

Motion Control - Product Spotlight

This special product news section takes a look at the latest in motion control products.
TECHNICAL ARTICLES | 2011-08-01

Motoring Ahead

Synchronous motors controlled by variable speed drives are bringing higher efficiencies to industrial applications.
TECHNICAL ARTICLES | 2011-08-01

Gear Drive Selection Process for the Parcel Handling Industry

This article is designed to help describe the selection process of a reducer to be used in the parcel handling industry. It will go over the different applications for which gearboxes are used throughout parcel handling facilities such as UPS, FedEx and DHL.
TECHNICAL ARTICLES | 2011-08-01

Radial Play (Internal Clearance in Ball Bearings)

At first glance, ball bearings are relatively simple mechanisms. However, an analysis of their internal geometries reveals that they are quite complex. For example, the ball to raceway conformity, the radial play, and the number of balls all impact the ability of a ball bearing to support loads under a variety of conditions.
INDUSTRY NEWS | 2011-08-01

Industry News

The complete Industry News section from the August 2011 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2011-06-01

Microprocessor-Controlled Prosthetic Leg

A new solution has been developed around the use of microprocessor-controlled prostheses. Just like natural limbs, these can react automatically, adapting to the current situation.
EVENTS | 2011-06-01

Energy and Automation Create Buzz at Hannover Messe 2011

More than 6,500 businesses from 65 countries came to Hannover to display their solutions with energy and automation the main topics of discussion.
EVENTS | 2011-06-01

Technical Calendar

The complete Technical Calendar section from the June 2011 issue of Power Transmission Engineering.
PRODUCT NEWS | 2011-04-20

Gear Drive Suitable for Printing, Packaging and Textile Machinery

A new series of hollow-shaft right angle helical gear drives from Sterling Instrument, an ISO 9001:2000+AS9100B registered manufacturer, ...
EVENTS | 2011-04-01

IFPE Focuses on Return to Growth

CONEXPO/CON-AGG and IFPE 2011 attracted nearly 120,000 attendees.
EVENTS | 2011-04-01

Calendar

The technical calendar from the April 2011 issue of Power Transmission Engineering.
INDUSTRY NEWS | 2011-04-01

Industry News

The complete Industry News section from the April 2011 issue of Power Transmission Engineering.
POWER PLAY | 2011-04-01

When (Robotic) Animals Ruled the Earth...

Nowadays, you can find scientists and engineers creating micro-robotic creatures for a slew of fascinating research projects.
FEATURE ARTICLES | 2011-02-01

Product Focus: Gears and Gear Drives

In this special news section, the editors of Power Transmission Engineering have gathered the latest product news and information from the gears and gear drives sector.
TECHNICAL ARTICLES | 2011-02-01

Opportunities Amidst Crises

Energy-challenged industries--and countries--can benefit from improved motor design and materials.
FEATURE ARTICLES | 2011-02-01

Drive-Based Integrated Safety

While safety functions have been integrated into drives packages for some years now, the current trends are very exciting, from many angles. Today, a full complement of safety functions can be implemented at the front-end of a system design on all types of production machines, including printing, packaging, converting, materials handling and other equipment used throughout American industry.
EVENTS | 2011-02-01

Calendar

The complete technical calendar from the February 2011 issue of Power Transmission Engineering.
INDUSTRY NEWS | 2011-02-01

Industry News

The complete Industry News section from the February 2011 issue of Power Transmission Engineering.
TECHNICAL ARTICLES | 2011-02-01

Not All Thin-Section Bearings Are Created Equal

American Bearing Manufacturers Association (ABMA) Standard 9 and ISO 281 give equations for calculating the basic dynamic radial load rating for ball bearings. These equations are based on a number of assumptions, many of which are not valid for thin-section bearings. (Thin-section bearings are described in ABMA standard 26.2.) Nevertheless, many thin-section bearing catalogs report load ratings based on these equations. Kaydon has developed a new method for calculating the dynamic radial load rating for thin-section ball bearings. The new method uses the contact stress and the number of stress-cycles-per-revolution to calculate the capacity. The new numbers are based on five years of actual test results. These equations can also be used to calculate the dynamic radial load rating for four-point contact ball bearings, which are not covered in ABMA standard 9 or ISO 281.
TECHNICAL ARTICLES | 2010-12-01

A Present State and Future Vision of Motor Drive Technology

One of the driving forces behind the industrial revolution was the invention—more than a century ago—of the electric motor. Its widespread use for all kinds of mechanical motion has made life simpler and has ultimately aided the advancement of humankind. And the advent of the inverter that facilitated speed and torque control of AC motors has propelled the use of electric motors to new realms that were inconceivable just a mere 30 years ago. Advances in power semiconductors—along with digital controls—have enabled realization of motor drives that are robust and can control position and speed to a high degree of precision. The use of AC motor drives has also resulted in energy savings and improved system efficiency. This paper reviews the development and application of inverter technology to AC motor drives and presents a vision for motor drive technology.
FEATURE ARTICLES | 2010-12-01

Medical Pumps with Uncommon Sens(ors)

New generation sensors are improving our quality of life.
EVENTS | 2010-12-01

AWEA to Wind Supporters--Do Not Panic

Despite posting its slowest quarter since early 2007, AWEA remains optimistic that the wind industry can and will work successfully with the revolving doors in Washington.
POWER PLAY | 2010-12-01

Urban Mobility--Reinventing the Wheel

Suggesting a bicycle is environmentally friendly is stating the obvious. But the Copenhagen Wheel, unveiled at the 2009 COP15 United Nations Climate Conference, is taking green technology and cycling in a new direction.
POWER PLAY | 2010-10-01

Vive (American) La France

A look back at a turbine-powered fire engine that was years ahead of its time.
FEATURE ARTICLES | 2010-10-01

Book Review: Design of Permanent-Magnet Brushless Machines

The latest offering by machine design experts J.R. Hendershot and T.J.E. Miller is an 822-page brushless permanent-magnet (PM) machine design book that serves as a worthy follow-up to their 1994 work.
PRODUCT NEWS | 2010-10-01

Product News

The complete Product News section from the October 2010 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2010-10-01

The Limbs of Lumenhaus

Motion systems bring award-winning and energy-optimizing “Smart House” to life.
FEATURE ARTICLES | 2010-08-01

A Need for Reduced Energy Costs

Options abound for increased efficiency in lubrication.
TECHNICAL ARTICLES | 2010-08-01

Gear Drives Used in Centrifuge Applications

In order to make better purchasing decisions about centrifuge applications, one must understand the concept of centrifuges and the drives that operate this equipment.
TECHNICAL ARTICLES | 2010-08-01

Energy Efficiency by Using Innovative Bearing Solutions

Based on simulation methods and calculation tools developed by the Schaeffler Group and presented in the first part of this paper, three approaches regarding increased efficiency based on rolling bearings are presented.
TECHNICAL ARTICLES | 2010-08-01

The Case for Hollow-Shaft Torque Motors

Permanent-magnet, synchronous-torque motors offer significant advantages on high-energy-consuming and high-dynamic applications.
EVENTS | 2010-08-01

Calendar

Calendar of upcoming events from the August 2010 issue of Power Transmission Engineering.
INDUSTRY NEWS | 2010-08-01

Industry News

The complete Industry News section from the August 2010 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2010-06-01

Considerations for Gearmaking in Wind Turbine Applications

A Q&A with N.K. Chinnusamy, president of Excel Gear of Roscoe, IL.
FEATURE ARTICLES | 2010-06-01

Development of an Educational Engineering Workshop on Electric Vehicle and Motor Technology

This paper describes the development of an educational program centered on electric motor and electric vehicle technology at the MIT (Massachusetts Institute of Technology) Edgerton Center.
POWER PLAY | 2010-06-01

The Ultimate Control

We all dream of being our own boss, but living that dream is a rare reality. Not so for employees at Isthmus Engineering and Manufacturing, an entirely worker-owned cooperative, where each member has a vote in every aspect of the business.
FEATURE ARTICLES | 2010-06-01

Safety Elements for Mechanical Torque Limiters

The world of high horsepower drives often calls for mechanical design to be approached from different perspectives. As motors, gearboxes and machines increase in size, power density can become disproportionate from one driveline component to the next, emphasizing the need for more rugged, robust and compact equipment.
FEATURE ARTICLES | 2010-04-01

Bogus Bearings Beat Price and Lead Time, But at What Cost

When your $100 “Rolex” falls apart on your wrist, well, what did you expect? But when bogus bearings find their way into safety-sensitive applications, lives are at stake.
FEATURE ARTICLES | 2010-04-01

Oscillation Welding Protects Pipelines

Ball screw assemblies are key to this patent-pending oilfield corrosion prevention solution.
FEATURE ARTICLES | 2010-04-01

Linear Motion Q&A: Customized Machinery Built with Off-the-Shelf Components

This Q&A session with various experts at Thomson Linear Systems covers linear slides & stages, clutches & brakes, bearings and actuators.
EVENTS | 2010-04-01

SMMA Spring Management Conference Navigates Recovery

The SMMA – Motor and Motion Association is ditching the slickers and galoshes for this year’s Spring Management Conference, themed “After the Storm: Navigating in the New World.”
EVENTS | 2010-04-01

Calendar

The complete technical calendar from the April 2010 issue of Power Transmission Engineering.
TECHNICAL ARTICLES | 2010-02-01

Designing for Static and Dynamic Loading of a Gear Reducer Housing with FEA

A recent trend has been a movement to more user-friendly products in the mechanical power transmission industry. A good example of such a product is a high-horsepower, right angle, shaft-mounted drive designed to minimize installation efforts. Commonly referred to as an alignment-free type, it allows the drive package mounting to be quicker, more cost effective and require less expertise during installation. This facilitates the use of the drive in applications such as underground mining, where there is little room to maneuver parts. The most common application for the alignment-free style drive is for powering bulk material handling belt conveyors.
TECHNICAL ARTICLES | 2010-02-01

Reducing Electricity Cost through Use of Premium Efficiency Motors

motors with premium efficiency counterparts presents businesses with a significant opportunity to reduce operating costs. A comparison between premium and standard efficiency motors from 0.25 to 10 horsepower is conducted; comparisons of full-load efficiencies are shown, and estimated payback periods are calculated. Methods for calculating the yearly kilowatt-hour consumption and yearly cost savings of premium efficiency motors for this horsepower range are also given. The cost advantages of premium efficiency motors are summarized, and relevant examples of real world cost savings are shown.
FEATURE ARTICLES | 2010-02-01

Data Loggers Gauge Wastewater Plants Motor Efficiency

In keeping with a national push to bring greater energy efficiency to wastewater treatment plants, a Pennsylvania facility used data loggers to analyze motor utilization, a first step toward cutting energy costs and meeting environmental rules.
PRODUCT NEWS | 2010-02-01

Product News

The complete Product News section from the February 2010 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2010-02-01

Total System Efficiency

Much of the industrial energy being consumed by systems is wasted through inefficiency. For this article, a system will be defined as the following components working together: electrical input power, variable frequency drives, induction motors, gearboxes and transmission elements (chains, belts, etc.).
FEATURE ARTICLES | 2010-02-01

AGMA in Full Support of Energy Initiative

Our politicians in Washington continue dithering over the Obama administration energy bill aimed at developing alternative, green sources of energy production. As a result, when this country will have a viable energy program in place is anyone’s guess, given the usual D.C. gridlock. And yet, Americans can take more than cold comfort in the fact that at least some government agencies—U.S. Department of Energy (DOE)—and the private sector—some major manufacturers—are doing more than their share of work in trying to harness our existing, fossil-based energy sources in such a way that they are used to their best efficiencies.
FEATURE ARTICLES | 2009-12-01

Honing a Competitive Advantage

Sunnen grows product portfolio with motion control solution from Siemens.
FEATURE ARTICLES | 2009-12-01

Start, Design and Market Your Engines

Honeywell and SAE team up for a unique middle school initiative.
FEATURE ARTICLES | 2009-12-01

The Best-Kept Secret in Green Technology

The Bearing Specialists Association explains the role of bearings in ensuring the efficient operation of machinery.
EVENTS | 2009-12-01

Michigan Eyes Investment at AWEA Small and Community Wind Conference

The first trade show dedicated specifically to small and community wind took place in Detroit, Michigan November 3–5. Denise Bode, American Wind Energy Association (AWEA) CEO, was pleased with the turnout for the event and the increasing potential for this segment of the wind energy market.
EVENTS | 2009-12-01

Calendar

The complete technical calendar from the December 2009 issue of Power Transmission Engineering.
INDUSTRY NEWS | 2009-12-01

Industry News

The complete Industry News section from the December 2009 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2009-10-01

Hardware-Software Synergy Automates Power Plant Data Collection

Robotics and other advanced automation technology systems are viewed as a looming threat to some in the plant maintenance field. Although there is a constant battle for some workers to remain useful while machines are continuously fulfilling more roles on the plant floor, there are those who in turn have found a better use of their newly freed time.
TECHNICAL ARTICLES | 2009-10-01

Improving Equipment Uptime - Composite Seals Meet the Challenge

In an industrial application, equipment uptime is vital for on-time performance and profitability. The rotating members of industrial machines are subject to the highest degree of wear and are more susceptible to failure than non-moving parts. Bearing surfaces are the most critical and often the most expensive portion of the rotary assembly; it is imperative to protect these components. The primary protector of these components is the industrial seal.
PRODUCT NEWS | 2009-10-01

Product News

The complete Product News section from the October 2009 issue of Power Transmission Engineering.
TECHNICAL ARTICLES | 2009-08-01

Axis of Rotation Metrology

In the history of machine tools, spindles have been very good relative to other bearings and structures on the machine. So quality professionals have developed a cache of tools—-ball bars, grid encoders displacement lasers, etc.—-to help them characterize and understand the geometry of the structural loop. But as machine tools have improved in their capability and precision, and the demands of part-geometry and surface finish have become more critical, errors in spindles have become a larger percentage of the total error.
PRODUCT NEWS | 2009-06-01

Product News

The complete product news section from the June 2009 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2009-06-01

Smart Bearings are in Control--But Full Potential Remains Untapped

Bearings with integrated sensors are used in a wide variety of applications, but many potential industrial uses are not yet implemented.
FEATURE ARTICLES | 2009-06-01

Neighborhood Watch - Advancements in Condition Monitoring Equipment

Now more than ever, manufacturing companies are examining what steps need to be taken to ensure improvements to machine reliability by predicting system failures and minimizing downtime.
TECHNICAL ARTICLES | 2009-06-01

Reducing Core Loss of Segmented Laminations

The recent trend toward using segmented laminations as a means to increase slot fill and facilitate automated fabrication of electric machines comes with a penalty of increased core loss at the segment joints.
TECHNICAL ARTICLES | 2009-04-01

Historic Danish Theatre Gets a Facelift

The Royal Danish Theatre has occupied the heart of Copenhagen for centuries and recently upgraded to a new control system featuring Sprint Electric DC drives to extend the lives of the existing motors, keeping replacement costs down. The Swedish stage design and technology company Visual Act retained most of the original motors and mechanics while providing a much-needed facelift to the stage.
EVENTS | 2009-04-01

Run Like the Wind - Windpower Conference Heads to Chicago

Wind is the talk of the town. It has become especially relevant to the power transmission community where bearings, gears, couplings, motors and gearboxes are providing the equipment for this thriving alternative energy industry. It comes as no surprise that the Windpower 2009 Conference and Exhibition, arriving in Chicago from May 4–7, will be the largest gathering of wind energy professionals and technologies to date.
INDUSTRY NEWS | 2009-04-01

Industry News

The complete Industry News section from the April 2009 issue of Power Transmission Engineering magazine.
FEATURE ARTICLES | 2009-02-01

Going Green 101

Perhaps you don’t need convincing that sustainability is the wave of the future. But where to start? Resources of all types—from websites to trade shows to white papers—are waiting to help green your operation. Most areas are home to regional business alliances devoted to helping local manufacturing outlets contribute in an environmentally sound manner. Here are a few go-to resources for going green.
TECHNICAL ARTICLES | 2009-02-01

Power With Precision

Can direct drive technology improve your bottom line? Manufacturers relying upon drive systems in their production process have long sought ways to improve gearbox efficiency. While a gearbox-driven system has been the mainstay for manufacturers, it has also been, among other things, the source of frequent breakdowns, expensive line stoppages and increasingly costly maintenance.
FEATURE ARTICLES | 2009-02-01

Six Keys to Sustainable Manufacturing

The federal government estimates that manufacturing uses about one third of the energy consumed in the U.S., so manufacturing companies can play an important role in building a sustainable future.
PRODUCT NEWS | 2009-02-01

Product News

The complete Product News section from the February 2009 issue of Power Transmission Engineering.
TECHNICAL ARTICLES | 2008-12-01

Selection and Performance Criteria for Power Transmission Couplings, Part II

Part I of this article appeared in the October 2008 issue. It provided an overview and general classifi cations of power transmission couplings, along with selection and performance criteria for rigid couplings and misalignment-compensating couplings. Part II continues the discussion with selection and performance criteria for torsionally flexible and combination-purpose couplings.
TECHNICAL ARTICLES | 2008-10-01

Gear- or Actuator-Driven, These Bots Are Cutting-Edge

Robots are everywhere these days— bots in the factory, bots in space, bots at the airport, bots in the movies and much, much more. But robots in the operating room?
FEATURE ARTICLES | 2008-08-01

Is Maintenance Included in Your Strategic Plan

Few would now argue that what some may have perceived just a few years ago as “Chicken Little” stories regarding the depletion of this country’s skilled manufacturing workforce are now in fact firmly based in stark reality.
FEATURE ARTICLES | 2008-06-01

Motor System Reliability Considerations for Cost-Effective Purchasing Decisions

OEMs can minimize the cost of ownership by using highly efficient motors and recognizing when unreliable motors are driving up the operating costs of their applications.
FEATURE ARTICLES | 2008-06-01

Motor Decisions Do Indeed Matter--Big Time!

CEE/NEMA repair-or-replace campaign saves energy, dollars and downtime.
PRODUCT NEWS | 2008-06-01

Product News

The complete product news section from the June 2008 issue of Power Transmission Engineering.
FEATURE ARTICLES | 2008-06-01

Electric Motors: When is it Best to Repair, and When is it Best to Replace

The repair-versus-replace decision is quite complicated, depending upon variables such as rewind cost, severity of the failure, replacement motor purchase price and other factors.
EVENTS | 2008-04-01

Events

The complete Events section, including technical calendar, from the April 2008 issue of Power Transmission Engineering.
TECHNICAL ARTICLES | 2008-04-01

Torque Arm Design Considerations for Shaft-Mounted Speed Reducers

Most manufacturers of shaft-mounted speed reducers offer torque arms for their products. However, in some situations, a machine designer may be required to design his own.
TECHNICAL ARTICLES | 2008-04-01

How to Determine the MTBF of Gearboxes

Mean Time Between Failures is a very frequent and broadly used reliability measure of components, systems and devices used mainly in conjunction with electrical and electronic equipment.
FEATURE ARTICLES | 2008-04-01

Saltwater Solutions from igus

igus bearings solve undersea issues for the marine vehicle industry.
EVENTS | 2008-02-01

Events

The complete Events section from the February 2008 issue of Power Transmission Engineering, including advance coverage of IFPE 2008.
POWER PLAY | 2008-02-01

Eat Your Heart Out, Spielberg

"Restless Planet" transports guests to a Jurassic landscape with more than 100 animatronic dinosaurs.
FEATURE ARTICLES | 2008-02-01

Improved Fuel and Energy Efficiency Through Optimized Bearing Design and Selection

Today, better fuel economy is a main objective in the automotive development process. It remains top-of-mind with the auto industry and consumers because of costs and environmental impacts. Because the industry’s average fuel-economy standard is required to increase by 40 percent by 2020, manufacturers and engineers are working to develop fuel-efficient, environmentally friendly and reliable designs for vehicles.
FEATURE ARTICLES | 2008-02-01

Bearing Lubrication Under Extreme Conditions, Part II

Rolling element or sleeve bearings often are required to operate under extreme conditions. In these instances, it is more important than ever to follow proper lubrication selection and maintenance procedures to maximize effective life and efficient performance.
TECHNICAL ARTICLES | 2008-02-01

Troubleshooting with Torque Transmission

The issue might be a faulty treadmill at a local gym, the need to update orthopedic surgery equipment or simply a train stuck in neutral at the toy store. Whatever the case may be, viewing e-mails in the marketing department at Torque Transmission is like opening Christmas presents every morning.
TECHNICAL ARTICLES | 2008-02-01

Grip Tight Done Right

Baldor bearings make the grade with Sapphire Recovery and Twin City Fan.
FEATURE ARTICLES | 2007-10-01

The Search for Intelligent Brakes

Th e Allen Telescope Array at Hat Creek, CA is a joint venture between the University of California Berkeley and the SETI Institute of Mountain View, CA. SETI has hired Minex Engineering of Antioch, CA to help with the design and installation of state-of-the-art drives and controls for the antenna array.
FEATURE ARTICLES | 2007-04-01

The SKF High-Capacity Cylindrical Roller Bearing

Th e ISO defi nition of a full- complement bearing states that the bearing does not have a cage. When that defi nition was written, it was not technically possible to have a full-complement bearing with a cage. But SKF’s new high-capacity cylindrical roller bearing combines the load-carrying capacity of a fullcomplement bearing with the benefi ts of a bearing with a cage (Fig.1).
FEATURE ARTICLES | 1984-05-01

Gear Design

A gear can be defined as a toothed wheel which, when meshed with another toothed wheel with similar configuration, will transmit rotation from one shaft to another. Depending upon the type and accuracy of motion desired, the gears and the profiles of the gear teeth can be of almost any form.
REVOLUTIONS | 1970-01-01

Industrial Gearbox Market Trends

Learn about the effect Covid-19 had on the industrial gearbox market and how the industry is predicted to recover.

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