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The Future of Medical Manufacturing

New technology trends in medical devices

Humanoids and cobots are rapidly serving the needs of the warehouse, logistics, material handling and packaging sectors allowing skilled workers to turn their attention to more pressing matters on the shop floor. According to MasterControl (matercontrol.com) digital transformation is revolutionizing life sciences manufacturing, driving key trends in the pharmaceutical and medical device industries.

Examining the EV Revolution

The North American outlook in 2026

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Feature Articles

Electrification Upgrade

When Australian steelmaker InfraBuild needed two new circuit breakers to provide backup for its main electric arc furnace, ABB had the solution—its VD4-AF vacuum circuit breaker with an innovative servomotor actuation system that delivers more than five times the operations of a standard breaker, supporting greater reliability and safety as well as lower operational costs.

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Precision Under Pressure

Mechanical engineering develops the scientific and mathematical principles behind physical machines, but you can’t help feeling a little real-world magic taking place in the manufacture of components needed for large, heavy industrial applications. Cement production, for example, relies on gigantic equipment to grind raw materials using rotary kilns, ball mills, vertical mills and crushers.

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Battle-Tested Tech for Aerospace and Defense Operations

According to a recent study by Deloitte, the aerospace and defense industry stands at a pivotal crossroads as it enters the latter half of the decade. Forces that have shaped the sector in recent years—digital transformation, supply chain volatility, talent constraints, and geopolitical events—are converging with new catalysts such as agentic AI, emerging vehicles and the rapid evolution of autonomous systems. On the defense side, budgets are a key focus, with a growing emphasis on enhancing mission readiness. At the same time, defense priorities are shifting to accelerate the fielding of AI-enabled systems and collaborative combat aircraft. “Speed to field” is becoming the unifying metric across portfolios. (deloitte.com)

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Implementing Mobile Robotics with Bosch Rexroth

Bosch Rexroth continues to expand the ctrlX platform with new capabilities and automation enhancements. The control platform ctrlX COREplus is now available with AI functions on all performance levels. In the area of motion and drives, Bosch Rexroth is presenting compact, energy-efficient, and cabinet-free drives from the ctrlX DRIVE portfolio, which cover virtually all performance ranges. These are complemented by the Motion, CNC, and Robotics software ctrlX MOTION, which is ideal solution for automating production machines and systems. PTE recently had a great conversation with Garrett Wagg, product manager, controls at Bosch Rexroth on new developments in mobile robotics.

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Gear Drives

Gears

The digital transformation is fundamentally changing the industry, and digital twins play a central role. They enable real-time monitoring of physical systems, simulation of their behavior, and informed decision-making. A dissertation from the TU Darmstadt Institute for Product Development and Machine Elements (pmd) shows how the FVA-Workbench gearbox design software can be implemented as a platform for creating digital twins of industrial gearboxes. The results demonstrate how the combination of detailed modeling, continuous real-time calculations, and engaging dashboard visualization offers an efficient and user-friendly solution for the development of digital twins. 

Bearings

As industries adopt more automation, the demand for reliable and efficient pneumatic systems, which power everything from robotic arms to air-powered tools, continues to rise. However, despite their widespread
use, these systems often suffer from hidden inefficiencies. Here, Chris Johnson, managing director at SMB Bearings—Oxfordshire, U.K.) explores how an overlooked component, industrial bearings, can improve the
efficiency of pneumatic technologies.

Motors

More energy efficiency, higher performance and better controllability are the main reasons why more electric drive systems are being operated with frequency converters. However, these devices can cause high-frequency, asymmetrical interference currents, which, as a current passage through the output and fan-side bearings, can cause damage and premature failure.

Current-compensated CoolBlue toroidal cores made of Magnetec’s nanocrystalline material Nanoperm have proven to be effective protection against such conducted interference and its consequences. In addition, the Nanoperm Line Absorbers NaLA can also be used to significantly suppress symmetrical interference currents.

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Videos

Ultra-Compact Micro Actuator for Robotic Hands

With the goal of building a full lineup of actuators for every joint required in robot construction, Bonsystems has been developing robotic actuators and introducing the BCSA V4 Series. The BCSA Micro Series is a Cycloidal Micro Actuator designed specifically for robotic hands.

INDUSTRY NEWS

Apr 3, 2026

Nidec has announced the appointment of Michael Briggs as chairman of the motion and energy business unit and chief executive officer of the appliance and automotive division, effective April 1, 2026. In this role, he will oversee a global portfolio of businesses, focused on deepening customer relationships, driving performance, and advancing the company’s next phase of transformation and growth.

PRODUCT NEWS

With its latest IE5+ motor generation, system provider Nord Drivesystems offers high-efficiency solutions to reduce energy and resource consumption. The company has extended the power of its compact permanent magnet synchronous motors to 11 kilowatts (kW). 

CALENDAR

Rapid + TCT 2026

Apr 14, 2026 - Apr 16, 2026

Rapid + TCT is North America’s premier additive manufacturing (3D printing) event. The show includes an AeroDef Manufacturing showcase for aerospace and defense. Rapid examines how machine shops integrate additive manufacturing to reduce lead times, produce complex geometries and manufacture tooling in-house. The show provides insights into how additive complements traditional machining. The show takes place at the Thomas M. Menino Convention & Exhibition Center, Boston, MA. 

WZL Gear Conference USA

Jul 15, 2026 - Jul 16, 2026

Fabtech Canada

Jun 9, 2026 - Jun 11, 2026

Hannover Messe 2026

Apr 20, 2026 - Apr 24, 2026

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