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How To Replace Oil as a Lubricant in Worm Gearboxes With Grease

For worm gearboxes, oils are mainly used in combination with splash lubrication. Consistent lubricants, such as greases, are used less frequently and are used, for example, in gearboxes where it is not possible or difficult to seal the housing (Ref. 1). These applications include positioning gears, but also power gears with high sealing requirements, such as in the food industry. Grease lubrication has, in comparison to oil, a negative thermal effect on the worm, resulting in higher mass temperatures (Ref. 2). However, this effect becomes less relevant in the application of positioning gears, so that the advantages of grease lubrication outweigh the disadvantages in these applications.

The Future of Medical Manufacturing

New technology trends in medical devices

Examining the EV Revolution

The North American outlook in 2026

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Feature Articles

Precision Under Pressure

Mechanical engineering develops the scientific and mathematical principles behind physical machines, but you can’t help feeling a little real-world magic taking place in the manufacture of components needed for large, heavy industrial applications. Cement production, for example, relies on gigantic equipment to grind raw materials using rotary kilns, ball mills, vertical mills and crushers.

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Electrification Upgrade

When Australian steelmaker InfraBuild needed two new circuit breakers to provide backup for its main electric arc furnace, ABB had the solution—its VD4-AF vacuum circuit breaker with an innovative servomotor actuation system that delivers more than five times the operations of a standard breaker, supporting greater reliability and safety as well as lower operational costs.

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Implementing Mobile Robotics with Bosch Rexroth

Bosch Rexroth continues to expand the ctrlX platform with new capabilities and automation enhancements. The control platform ctrlX COREplus is now available with AI functions on all performance levels. In the area of motion and drives, Bosch Rexroth is presenting compact, energy-efficient, and cabinet-free drives from the ctrlX DRIVE portfolio, which cover virtually all performance ranges. These are complemented by the Motion, CNC, and Robotics software ctrlX MOTION, which is ideal solution for automating production machines and systems. PTE recently had a great conversation with Garrett Wagg, product manager, controls at Bosch Rexroth on new developments in mobile robotics.

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Safe, Reliable Spindle Operation

The load limit diagram of a motor spindle serves to graphically represent the permissible operating range as a function of parameters such as rotational speed. It enables a quick assessment of the conditions under which the spindle can be operated safely and reliably without exceeding mechanical, thermal or dynamic limits. Such a diagram is a key tool for the design, selection and evaluation of spindle systems in mechanical engineering particularly in the field of machining where high demands are placed on precision, performance and service life.

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Gear Drives

UGRacing is the University of Glasgow’s Formula Student team. Since its inception in 2005, the team has been working to compete at Formula Student UK (FSUK). Over the last decade, the team has grown to over 150 members across ten disciplines. With a strong focus on knowledge transfer and iterative design, the team has worked year after year to develop new technologies and a more refined package. In 2022, the team saw a culmination of all their hard work when they placed first overall in FSUK with their final internal combustion vehicle. The following switch to an electric powertrain brought new challenges. Through the constraint of a new powertrain architecture, the team has explored and innovated drivetrain concepts which, in future years, will improve vehicle performance.

Gears

Atlanta Drive Systems, Inc., Farmingdale, NJ, offers rack and pinion systems, actuators, gearboxes, servo reducers and lubrication systems for many different industries including machine tool, automation, aerospace, woodworking, material handling, robotic, food, packaging, stone and special machinery. PTE recently discussed the company’s lubrication solutions with Peter Alfano, senior applications engineer.

Bearings

As industries adopt more automation, the demand for reliable and efficient pneumatic systems, which power everything from robotic arms to air-powered tools, continues to rise. However, despite their widespread
use, these systems often suffer from hidden inefficiencies. Here, Chris Johnson, managing director at SMB Bearings—Oxfordshire, U.K.) explores how an overlooked component, industrial bearings, can improve the
efficiency of pneumatic technologies.

Motors

The trade show circuit has offered a wealth of e-mobility and motor technologies recently. From IMTS and Pack Expo to MINExpo and CES 2025, there are plenty of disruptors in the motor segment for power transmission components. One area—in particular—is the aerospace industry where vertical takeoff and landing (VTOL) rotorcrafts continue to redefine aerial transport, variable frequency drives (VFDs) support aircraft performance, stepper motors provide passenger comfort and software enables engineers to optimize electric motor design.

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Videos

Ultra-Compact Micro Actuator for Robotic Hands

With the goal of building a full lineup of actuators for every joint required in robot construction, Bonsystems has been developing robotic actuators and introducing the BCSA V4 Series. The BCSA Micro Series is a Cycloidal Micro Actuator designed specifically for robotic hands.

INDUSTRY NEWS

Apr 10, 2026

Siemens has announced the appointment of Ann Fairchild (54) as president and chief executive officer (CEO) of Siemens USA, the company’s largest market globally. Fairchild, who has served as interim president and CEO since October 2025, will assume the permanent role effective immediately. She will guide Siemens’ strategy and engagement across the United States, where the company employs more than 50,000 people in all 50 states and Puerto Rico and generated $24 billion in revenue in fiscal 2025.

PRODUCT NEWS

ABB expanded the availability of Vertical Hollow Shaft (VHS) motors to meet Mexico’s growing water industry needs by obtaining its NOM/ANCE certification. Designed for vertical pumping applications, ABB VHS motors are engineered for critical industries including agriculture, mining, municipal water, wastewater treatment and industrial processing.

CALENDAR

Rapid + TCT 2026

Apr 14, 2026 - Apr 16, 2026

Rapid + TCT is North America’s premier additive manufacturing (3D printing) event. The show includes an AeroDef Manufacturing showcase for aerospace and defense. Rapid examines how machine shops integrate additive manufacturing to reduce lead times, produce complex geometries and manufacture tooling in-house. The show provides insights into how additive complements traditional machining. The show takes place at the Thomas M. Menino Convention & Exhibition Center, Boston, MA. 

WZL Gear Conference USA

Jul 15, 2026 - Jul 16, 2026

Hannover Messe 2026

Apr 20, 2026 - Apr 24, 2026

Fabtech Canada

Jun 9, 2026 - Jun 11, 2026

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Power Transmission Engineering magazinePower Transmission Engineering is THE magazine of mechanical components. PTE is written for engineers and maintenance pros who specify, purchase and use gears, gear drives, bearings, motors, couplings, clutches, lubrication, seals and all other types of mechanical power transmission and motion control components.

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