For worm gearboxes, oils are mainly used in combination with splash lubrication. Consistent lubricants, such as greases, are used less frequently and are used, for example, in gearboxes where it is not possible or difficult to seal the housing (Ref. 1). These applications include positioning gears, but also power gears with high sealing requirements, such as in the food industry. Grease lubrication has, in comparison to oil, a negative thermal effect on the worm, resulting in higher mass temperatures (Ref. 2). However, this effect becomes less relevant in the application of positioning gears, so that the advantages of grease lubrication outweigh the disadvantages in these applications.
The load limit diagram of a motor spindle serves to graphically represent the permissible operating range as a function of parameters such as rotational speed. It enables a quick assessment of the conditions under which the spindle can be operated safely and reliably without exceeding mechanical, thermal or dynamic limits. Such a diagram is a key tool for the design, selection and evaluation of spindle systems in mechanical engineering particularly in the field of machining where high demands are placed on precision, performance and service life.
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When Australian steelmaker InfraBuild needed two new circuit breakers to provide backup for its main electric arc furnace, ABB had the solution—its VD4-AF vacuum circuit breaker with an innovative servomotor actuation system that delivers more than five times the operations of a standard breaker, supporting greater reliability and safety as well as lower operational costs.
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The call came into Atlanta Gear Works like any other—a vertical mill drive used for a crusher application in cement needed a gearbox upgrade. The difference this time was the sheer size and scope of the gearbox in question. Similarly-sized gearbox rebuilds could take a month or more to complete, but Atlanta Gear Works had 14 days to complete this rebuild—counting weekends—with a tight schedule leaving no room for error.
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Mechanical engineering develops the scientific and mathematical principles behind physical machines, but you can’t help feeling a little real-world magic taking place in the manufacture of components needed for large, heavy industrial applications. Cement production, for example, relies on gigantic equipment to grind raw materials using rotary kilns, ball mills, vertical mills and crushers.
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Half a million global visitors visit Aiguille du Midi as an access point for skiing in the winter and hiking, rock climbing and paragliding in the spring, summer, and autumn seasons. The mountain—part of the French Alps—boasts the current title of employing “the world’s highest vertical ascent cable car.” This unique transportation takes passengers from 3,396 to 12,605 ft. above the clouds. The planetary gearboxes needed for the cable car operation are provided by CMD Gears.
The spectrum of machinery and equipment used in industrial automation includes everything from electric motors to robotics and each has its own unique attributes and sealing requirements. David Kaley, Trelleborg global segment manager for industrial automation, shares his expertise on speed reducers covering what they are, how they work and key considerations for correct sealing in this article.
Rolling bearings possess especially low friction characteristics. They make it possible to reduce bearing friction by half, offering the construction machinery sector the opportunity to achieve significant carbon dioxide savings without imposing high development costs. This article will examine the current solutions from Schaeffler.
Closed-loop control systems can handle a wide range of motions with a wide range of loads if the control system and the mechanics of the system are properly designed for the task. A couple of the more difficult combinations to design for are high inertial mismatches and backlash with hard gearing. The question is not just how to make the system stable but also how to get the desired performance.
The drive system choice is dependent on key motion features of your application. Lead screws offer self-locking capabilities, while ball screws require brakes to prevent back-driving. The choice between them hinges on efficiency, cost, precision, and speed, with the screw drives themselves paired with a linear guide for optimal performance.
Bellows couplings are commonly used in applications requiring precise rotation, high speeds, and dynamic motion transmission. With zero backlash and a high level of torsional stiffness, they offer clear performance advantages in many servo-driven systems.
The Simplicity self-lubricating linear plain bearings are built to last, and they will often out-perform and last longer than a traditional linear ball bearing. Called the “little red bearing” by loyal customers, they have been a popular replacement for failing ball bearings. Simplicity plain bearings will not catastrophically fail.
The difference between a smooth-running drive and constant headaches? The right timing belt and pulley plus a whole lot more. Discover what works, what doesn’t, and put your design skills to the test—engineer your best system yet!
Discover how Regal Rexnord’s Bauer™ PMSM gear motor helped a transportation company streamline inventory, cut energy use, and save $80,000 annually. Learn how this scalable solution delivers financial, operational, and sustainability gains across facilities.
Linear Slide Guides with a tall profile linear rail resist bending under load, thus enhancing rigidity. Their angled rail surfaces prevent debris accumulation, making them ideal for contaminated environments and cleanrooms
Mar 30, 2026
The Timken Company has acquired the assets and related businesses of North Carolina-based Bijur Delimon International (BDI), a leading global designer and manufacturer of automated lubrication systems.
Nord Drivesystems provides a comprehensive product portfolio of heavy-duty drive solutions engineered to withstand the extreme rigors of the mining and bulk material handling industry.
Jul 15, 2026 - Jul 16, 2026
The WZL Gear Conference USA will take place on July 15 and 16, 2026, at KLINGELNBERG America, Inc. This renowned conference brings together North American companies with the Laboratory for Machine Tools and Production Engineering (WZL) at RWTH Aachen University and offers a compact overview of current developments and research topics in gear technology.
Jun 9, 2026 - Jun 11, 2026
Apr 20, 2026 - Apr 24, 2026
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Power Transmission Engineering is THE magazine of mechanical components. PTE is written for engineers and maintenance pros who specify, purchase and use gears, gear drives, bearings, motors, couplings, clutches, lubrication, seals and all other types of mechanical power transmission and motion control components.
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