The KISSsoft System Module is a user-friendly tool also for load spectrum calculation designed for gearboxes. It incorporates nominal boundary conditions, variable forces on shafts, gear shifts, and hence changes in the power flow and operating mode variations. This complexity allows comprehensive calculations based on actual operating data, such as vehicle simulations or in situ measurements.
The FVA-Workbench is a manufacturer-neutral solution for modeling, parameterization, and simulation of transmission systems. Version 10 was released on February 17, 2025, to make gearbox design even more efficient. For drive technology professionals, the FVA-Workbench is an indispensable tool for reliable modeling, calculation, and optimization of complex drive systems and transmission elements. The software bundles 50 years of research and development from the FVA expert network into a single platform, making its collected knowledge directly applicable for industrial practice.
GWJ Technology is starting a new seminar schedule in 2025. This year, GWJ is once again offering a wide range of different seminars that can be booked as online seminars or, if desired, as traditional face-to-face events. The online seminars are designed to be interactive and provide a comprehensive insight into the respective topic. Practical exercises deepen the content. Online seminars take place over two or three days and last two hours each.
The Elgeti online spring engineering seminars begin soon. Additionally, Elgeti offers customized and private sessions if needed. Here's a quick look at the schedule:
In the not-so-distant future, the world of power transmission has undergone a transformation so profound that today’s engineers would scarcely recognize it. Welcome
to the year 2050, where gears, drives, and motion systems have evolved into technological marvels beyond imagination. Let’s take a whimsical yet insightful journey through
the advancements shaping tomorrow’s motion technology.
Kollmorgen has announced the latest update to its SafeMotion Monitor (SMM) firmware: SMM2.0. This upgrade allows OEMs to leverage SMM functional safety features with more encoder and motor types to support a wider range of applications such as material forming, multi-axis measurement equipment, food processing and food packaging.
Tolomatic Inc. introduces its online Drive Integration Tool that streamlines the selection and commissioning process to seamlessly match a drive system to a servo linear actuator.
ZF has reached an agreement that includes planned volume production of brake-by-wire technology along with cutting-edge steering in a single class of vehicle.
Schaeffler Digital Solutions GmbH, a subsidiary of the Schaeffler Group based in Chemnitz, has received the Best of Industry Award 2024 in the “Best in Manufacturing: Networked Systems” category from the trade magazine MM MaschinenMarkt for its autinityDAP (Data Acquisition Platform) software.
Kollmorgen has updated its SafeMotion Monitor (SMM) firmware: SMM2.0. This upgrade allows OEMs to leverage SMM functional safety features with more encoder and motor types to support a wider range of applications such as material forming, multi-axis measurement equipment, food processing and food packaging.
Nord Drivesystems offers a full, comprehensive range of after-sales services and support to ensure efficient performance and longevity of their products. Services include commissioning, maintenance, spare parts management, digital solutions, and more. They also provide self-service options, with FAQs addressing common inquiries via easy, 24/7 online access.
Tooth contact analysis is an integral part of the gear design process. With the help of these simulation tools, it is possible to calculate the excitation caused by a tooth contact (Ref. 1). Usually, the load-free transmission error or the total transmission error under load is used for this purpose. However, the calculation with the tooth contact analysis ZAKO3D allows only a quasi-static consideration of the excitation. To better evaluate the behavior in the overall system, it is therefore necessary to perform a dynamics simulation. However, the main disadvantage of such dynamics simulations is the much longer computing time compared to quasi-static tooth contact analyses due to the high computational effort.
A new era of damping technology has begun as sMOTION from ZF is now bringing stability and dynamics together for improved comfort and driving performance. This system adapts damping force exactly to the corresponding driving situation while also initiating very fast vertical movements for each individual wheel, thus actively lifting the vehicle to ensure optimal roadholding performance while enhancing a more pleasurable driving experience.
Liebherr’s components product segment supplies the heart of the rotating pillar for the bridge Friesenbrücke, which is being erected for Deutsche Bahn in Weener. It comprises a 5-meter, 12.5-ton combined roller and ball bearing along with eight matching pinions. This rotating pillar and the associated mechanical systems by Hermann GmbH Maschinenbautechnologie support the 145 meter long, 1,800-ton central section of Europe’s largest lifting swing bridge to date.
The automotive supplier association CLEPA honors ZF as a top innovator in the “Green” category. The award-winning technology, an electric motor without rare earths, sets new standards in electromobility by dispensing with magnets and improving sustainability with the same performance.
Thomson Industries, Inc. has released a true collaborative extension of cobots. The new Movotrak CTU 7th axis features collision detection settings for programming and control benefits. An industrial robot transfer unit (RTU) has also launched, which can be easily integrated with a user’s preferred motor and drive. Adding a horizontal operating range up to 10 meters, the Movotrak cobot transfer unit (CTU) sets itself apart with collision detection that stops the cobot when it encounters an obstacle, facilitating collaboration and increasing productivity.
Regal Rexnord Corporation and Honeywell have announced that the two companies have entered into a multi-year collaboration to build technologies for the emerging Advanced Air Mobility (AAM) market and be installed on Electric Vertical Take-Off and Landing (eVTOL) aircraft.
Siemens Digital Industries Software has collaborated with FoodChain ID to bring world-class food supply chain compliance and regulatory information to the Siemens Xcelerator portfolio of industry software - enabling the Consumer Packaged Goods (CPG) industry to maintain product quality while managing the complexity of regional compliance.
WEG was one of the main highlights in the 3rd edition of the Inovativos Award and the Innovation Forum, standing out in the categories of Industrial Intelligence and Sales Excellence, held during the Forum on Digital Innovation Cases in São Paulo.
Siemens has signed an agreement to acquire Altair Engineering Inc., a leading provider of software in the industrial simulation and analysis market. Altair shareholders will receive USD 113 per share, representing an enterprise value of approximately USD 10 billion. The offer price represents a 19 percent premium to Altair's unaffected closing price on October 21, 2024, the last trading day prior to media reports regarding a possible transaction. With this acquisition Siemens strengthens its position as a leading technology company and its leadership in industrial software.
State-of-the-art doesn’t begin to describe ABB’s revamped robotics and training facility in Auburn Hills, MI. The upgraded factory serves as a U.S. hub for developing AI-enabled technology helping businesses respond to labor shortages, global uncertainty and sustainable manufacturing.
Wintriss Controls Group has added flexible and affordable purchase options for ShopFloorConnect OEE, Production Tracking, and Data Collection software, which allows users to quickly and easily leverage data from their machines. ShopFloorConnect is an on-premises software solution that provides timely, accurate, and unbiased data directly from the shop floor for making informed management decisions. Wintriss received a positive response when it debuted the new start-up purchase packages and options at Fabtech 2024. It will also be presenting the packages at Pack Expo 2024, Booth # LU-8431 McCormick Place, Chicago Illinois from November 3 – 6 this year.
Global technology, software and engineering leader Emerson will exhibit its latest Floor to Cloud packaging solutions at Pack Expo Chicago, November 3-6, 2024. Advancing the boundless future of automation, Emerson factory automation solutions and its Floor to Cloud approach empower smarter packaging lines and more efficient processes that make it possible for manufacturers to continuously improve plant productivity, sustainability and safety.
Hottinger Brüel & Kjær (HBK) officially launched Advantage Insights empowered by nCode (Advantage Insights), their latest data analysis tool. Advantage Insights offers a powerful, intuitive solution designed to unlock the full potential of engineering data, by speeding up and simplifying the process of handling this data. Some of the key benefits include:
In recent years, the power engineering manufacturing industry has been undergoing a significant modernization movement, driven by the rapid advancement of robotics, automation, and artificial intelligence. Amazon's recent announcement of its in Shreveport, Louisiana, serves as a prime example of this revolution in action.
The increasing demand for compact servo drives in mechanical engineering has led to a corresponding need for smaller gearboxes that are suitable for these drives. In response to this market need, Neugart is introducing three new precision planetary gearboxes in frame size 055: the PSBN055, PSN055, and PSFN055. These new additions extend the proven capabilities of the Precision Line portfolio.
Siemens Digital Industries Software has announced the 2025 release of Solid Edge software, bringing new capabilities to its product development software. The latest release also introduces Solid Edge X software, delivering a cloud-enabled secure Software as a Service (SaaS) environment, enhanced with new AI-enabled tools to help users work smarter.
Bosch Rexroth will display product technologies and complete factory automation solutions for CPG manufacturing in Booth S-1548 at Pack Expo 2024, November 3-6, in Chicago, Illinois.
The KISSsoft System Module is an intuitive, versatile, and adaptable tool for modeling and analyzing entire gear systems. It is an integral part and module of the KISSsoft software and accelerates sizing and optimization along the whole design process. Considering the needs of customers, KISSsoft's goal is to assist with the migration of the existing models to the System Module and for a smooth transition, it is highly recommended to start with the current release.
Explore cutting-edge robotic solutions designed to optimize your packaging operations, enhance efficiency, and boost productivity. From palletizing to picking and packing, Yaskawa (Booth #N-5736) collaborative and industrial robots deliver precision and flexibility for any job.
Kollmorgen has released its new PCMM2G programmable motion controller.
The Power Transmission Distributors Association (PTDA) welcomes new distributor member Eastern Sales and new associate member Proton.ai.
Global challenges and industrial competitiveness are having an impact on the training and continuous education of skilled workers and students. In addition to theoretical principles, practical knowledge is also in demand, particularly with regard to digitized and networked manufacturing processes. Virtual learning factories based on 3D simulation platforms offer interesting possibilities when it comes to Industry 4.0: The Mechatronic Simulation Wall developed by MHJ Software GmbH & Co. KG is a mirror image of real mechatronic systems and can include up to four different stations, e.g. magazine, processing, quality assurance and sorting. This type of configuration makes it possible to program each station individually, or run the entire system, which opens up a wide range of learning scenarios with varying degrees of complexity.
ABB Robotics recently announced its sponsorship of MassRobotics, the leading innovation hub and startup accelerator for robotics in the United States.
With the launch of its Inspector83x 2D vision sensor, SICK has enabled out-of-the-box Artificial Intelligence machine vision inspections for common inline inspection tasks in demanding high-speed production.
Digital Transformation. IIoT. Industry 4.0. While they may seem like trending buzzwords, the technologies are critical to operations being efficient and competitive, and reducing unplanned downtime. Every industry strives for maximum efficiency; be that manufacturing, oil & gas, or water/wastewater. For capturing production data, the days of the clipboard and manual data analysis are gone.
Siemens’ annual event Realize LIVE Americas never fails to disappoint on the technology front. Automation, AI, IIoT, the Industrial Metaverse, additive manufacturing—you name the technology—Siemens has it covered. The factory of the future is no different. The company spends a great deal of time discussing smart manufacturing, analytics and services examining what a typical shop floor might look like in 15–20 years.
UGRacing is the University of Glasgow’s Formula Student team. Since its inception in 2005, the team has been working to compete at Formula Student UK (FSUK). Over the last decade, the team has grown to over 150 members across ten disciplines. With a strong focus on knowledge transfer and iterative design, the team has worked year after year to develop new technologies and a more refined package. In 2022, the team saw a culmination of all their hard work when they placed first overall in FSUK with their final internal combustion vehicle. The following switch to an electric powertrain brought new challenges. Through the constraint of a new powertrain architecture, the team has explored and innovated drivetrain concepts which, in future years, will improve vehicle performance.
Trucks automatically driving behind one another on the highway, 'platooning', or cars automatically changing lanes: Here vehicle movements have to be calculated and executed precisely and quickly without a human driver. Software and AI algorithms safely control the drive, brakes, front and rear wheel steering and damping systems. The more efficient the AI algorithms are, the better the available computing power can be used.
Siemens Digital Industries Software has announced that the Orient Express Racing Team is using the Siemens Xcelerator portfolio of industry software to aid in preparation for upcoming 37th America’s Cup and to gain competitive advantage.
Mitsubishi Electric Automation, Inc. is celebrating 50 Years of “The Difference in Your Machining” at the International Manufacturing Technology Show (IMTS) from September 9-14 in Chicago. Since 1974, Mitsubishi Electric Automation has been supporting the Machine Tool industry through service and repair and is celebrating with a gold-themed booth, giveaways, and new machine tending solutions.
Schneider Electric announces major enhancements to EcoStruxure Resource Advisor, a versatile enterprise software suite of solutions designed to empower global companies across efficiency, ESG, energy and risk, and renewables and carbon. This strategic evolution from a platform of stand-alone solutions to an integrated and multifaceted suite addresses the rapidly maturing market and the increasing complexity of corporate sustainability needs.
Forty-five percent of the world’s electricity is used to power electric motors in buildings and industrial applications. By 2030, this cost is projected to reach $900 billion annually. Lowering CO₂ emissions and increasing energy efficiency is critical for our planet, but also for ensuring stable and productive industry operations, lowering operating costs and total costs of ownership. To help motor operators better understand the financial and environmental benefits of upgrading current and end-of-life industrial electric motors, ABB has developed its NEMA motors Energy Savings Calculator.
ZF is harnessing the power of software to develop smarter, more connected, and highly efficient commercial vehicle technologies. By integrating ZF’s intelligent software solutions with its chassis technologies, vehicle performance and safety can be improved, ensuring safer and smoother journeys. As automotive technologies shift towards greater digital integration, ZF is setting the pace as an enabler of smart and connected technologies. ZF is also able to leverage its software domain expertise from other vehicle segments within the ZF Group to produce intelligent systems quickly and cost effectively that can lower the overall total cost of ownership (TCO).
With the TwinCAT Runtime for Linux, Beckhoff is opening up new application possibilities for real-time control. In the future, several TwinCAT Runtimes can be executed on a single industrial PC for the first time, enabling users to combine different system parts on one large computer, for example. With this hardware consolidation, computing resources are better utilized. Furthermore, accessing a GPU (graphics card) from the real-time environment will be possible, which is used as a hardware accelerator for particularly computing-intensive applications such as vision.
Predictive analytics will be all over IMTS 2024 including the Automation Sector, accelerated by SPS—smart production solutions. Visitors will find a broad range of digital solutions at IMTS 2024 at McCormick Place in Chicago on Sept. 9–14.
Verification of a drive system should include all main elements of the system, which are gears, bearings, shafts, and depending on the application other parts such as screws, couplings, and connections. Gears are clearly the most complicated parts for verification, but in many cases, a gearbox failure has its origin in a shaft or bearing failure. The subject of this paper is to explain how verification of a drive system based on measured or simulated torque-speed-time data can be handled.
Siemens Digital Industries Software recently announced that Panasonic Corporation (“Panasonic”) has started to adopt its Teamcenter X software, a Software-as-a-Service (SaaS) cloud product lifecycle management (PLM) solution from the Siemens Xcelerator portfolio of industry software to accelerate its digitalization in product development and design.
Wind turbines have a decisive role to play in the expansion of renewable energy. Schaeffler is a market leader and strategic development partner in the wind technology industry, leveraging closed loop engineering to play a key role that goes far beyond the provision of bearing solutions for on- and offshore wind. Working in close partnership with turbine and gearbox manufacturers, the company supports wind turbine development through state-of-the art system simulation, realistic test-bench testing, and field measurement campaigns.
The manufacturing industry often sets the trends for technology adoption in industrial settings. For example, the automation journey began a half-century ago with the first industrial robot — a 2,700-pound behemoth Unimate prototype — installed in a GM factory in 1959. Since then, robotics technology has significantly evolved and expanded beyond traditional manufacturing. Today, robots are integral to various industries, undertaking tasks like automated bricklaying in construction, efficient goods handling in logistics and warehousing and critical functions such as dispensing medication within hospitals.
Siemens Digital Industries Software offers Zel X software, a next generation browser-based engineering app for streamlining manufacturing and shop-floor operations. Zel X consolidates software for manufacturing, operations, collaboration, design and simulation into a comprehensive, yet lightweight browser-based solution that delivers value instantly.
A new version of the MESYS shaft and rolling bearing analysis software including new functionality is available. The bearing analysis software allows the calculation of the load distribution within the bearing and bearing life according to ISO/TS 16281 and it is integrated in a shaft system calculation with additional possibilities like modal analysis, strength calculation for shafts and interfaces to gear calculations. Currently the software is used by customers in 32 countries on 4 continents.
Siemens Digital Industries Software has announced the latest updates to its NX software from the Siemens Xcelerator portfolio bringing new and enhanced capabilities to Siemens’ flagship product engineering software that aim to help designers and manufacturers across all industries deliver better, optimized products to market faster.
Innomotics, a Siemens Business, has partnered with Anglo American, one of the world’s leading mining companies, to develop a digital mining solution for Quellaveco copper mine, in Peru. In this context, Innomotics has provided a suite of Siemens technologies, to help Anglo American engineer, monitor, manage and run the mining operations from the earliest stages of design through commissioning and into production.
In this article, the focus turns to the dynamic modeling of ball bearings, and the benefits of this approach when analyzing high-speed ball bearings.
Regal Rexnord Corporation has launched the next generation Perceptiv Intelligent Reliability and Maintenance Solution for condition monitoring and predictive maintenance in industrial manufacturing.
In major ports around the world, there is a growing need for autonomous goods handling. The vehicles in the ports, which are operated around the clock and have largely been manually operated.
ABB Robotics launched OmniCore, an intelligent automation platform that is faster, more precise and more sustainable, to empower, enhance and futureproof businesses.
ABB Robotics has announced its first Flexley Tug T702 autonomous mobile robot equipped with AI-based Visual SLAM navigation technology and the new AMR Studio software, enabling first-time robot users to easily program and operate entire fleets of mobile robots. The new capabilities simplify configuration and can reduce commissioning time by up to 20 percent, paving the way for a workplace where intelligent robots operate autonomously, amid a critical shortage of skilled labor.
Almost 43,000 registrants came together in Chicago to seek out the latest and greatest automation and robotic technologies during Automate 2024 in May. As always, A3 did not disappoint with a comprehensive conference paired with new automation technologies on the exhibition floor.
Intralogistics solutions provider Kardex appeared at Automate 2024, North America’s largest robotics and automation event in Chicago (May 6-9), demonstrating the fastest order fulfillment solution per square foot on the market. Kardex FulfillX is a warehouse execution system (WES) purpose-built to allow new AutoStore systems to ramp up faster and is capable of meeting or exceeding business cases in as little as six months. It has been specifically created by experts at Kardex, a global AutoStore partner, to maximize the capabilities of AutoStore robotic cube storage systems for manufacturing customers.
Siemens Digital Industries Software announced that Emotors, an independent e-drive manufacturer, has taken advantage of test solutions from the Siemens Xcelerator portfolio of industry software to aid in the development and constant improvement of its e-drive systems for hybrids, plug-ins and full electric vehicles (EVs).
Universal Robots, the Danish collaborative robot (cobot) company, and MiR, the Danish manufacturer of AMRs (autonomous mobile robots), recently celebrated the grand opening of their new 215,000 sq. ft. headquarters in Odense, Denmark. Partners from UR and MiR's global ecosystems attended the event, including NVIDIA and Siemens, with whom Teradyne Robotics and its companies have recently announced several collaborations.
GWJ Technology GmbH has presented a new version of its desktop solution TBK with numerous enhancements, particularly in the field of gearing. The TBK calculation software has been used successfully worldwide for more than four decades to dimension gears, shafts, connections, bearings, and other machine elements as well as complete gearboxes. With its various interfaces to 3D CAD systems, the TBK software is a powerful calculation tool for development, design, work planning, production, and quality assurance.
Production facilities are increasingly the targets of cyberattacks. Industrial companies are therefore required to identify and close potential vulnerabilities in their systems. To address the need to identify cybersecurity vulnerabilities on the shop floor as quickly as possible, Siemens has launched a new cybersecurity software-as-a-service.
Firmly committed to Industry 4.0 and the future of manufacturing, KUKA Robotics will highlight an innovative solution for educating the next generation of workers and its collaboration with three universities on cutting edge Mixed Reality (MR) demonstrations at Automate 2024, May 6 – 9 at McCormick Place in Chicago, Illinois.
ABB Robotics will celebrate 50 years of robotic innovation with its latest AI-powered robotic solutions that help companies improve production efficiency and quickly adapt to changing market demands at Automate 2024, May 6-9 at McCormick Place in Chicago (Main Booth #2239; Education Pavilion Booth #5672).
As engineers, we all know how to quickly create a sketch of a gearbox or transmission using a few lines. Using maybe black for shafts, green for bearings, blue for gears and red to indicate the power flow. We do this to remember a great idea, communicate with customers or to pass time waiting at an airport.
KISSsoft emulates this approach in a much more orderly fashion. Using only the mouse, complex schematics can be drawn and edited, thereby converting the structure of a gearbox into a logical and 3D model. The schematic in the Sketcher also serves as a navigation and visualization tool and is complemented by an overview of some of the key data (e.g. module and number of teeth) of the components making up the gearbox.
It’s common to hear the metaverse described as a 3D experience layer of the internet. The “industrial metaverse” is a more difficult concept to define. According to Forrester, it’s an umbrella term for a collection of different technologies. Some of those technologies have existed for years just waiting to come together.
Following a previous blog on the topic, Understanding the Industrial Metaverse, in this blog Stephen Graham, executive vice president and general manager, Nexus, takes an introductory look at the four building blocks, highlighting some of the key issues.
Siemens Digital Industries Software has announced that Emotors, an independent e-drive manufacturer, has taken advantage of test solutions from the Siemens Xcelerator portfolio of industry software to aid in the development and constant improvement of its e-drive systems for hybrids, plug-ins and full electric vehicles (EVs).
Spline rumble is characterized by a multiple low shaft order droning noise. It arises in electrified vehicle (EV) powertrains due to excitation at the spline connection between the motor rotor and the transmission input. It is caused by the interactions between manufacturing errors. In this article SMT will be looking at how MASTA can be used to predict rumble in a modern EV gearbox with a three-bearing input assembly layout.
Automate 2024 (Chicago) offers comprehensive automation education and new developments in robotics, vision, AI, motion control and other technologies. Automate delivers the latest innovations in manufacturing automation technology from more than 800 exhibitors. If the robotic and automation highlights aren’t enough, the show also hints at the evolution of AI, IIoT, e-Mobility, condition monitoring and intuitive software. This article previews the show floor topics reshaping manufacturing for the foreseeable future.
For this paper, the digital twin refers to a digital asset that exists alongside the physical asset during its operational life, providing insight into and feedback on the physical asset’s performance and health. Thus, the focus is on the DTI, with the potential to aggregate data into a DTA for the gearbox design being considered, and within the DTE set up by Hexagon.
In respect of the physical asset across its life, nothing is more important about its performance than its ability to function, i.e., reliability, and for CAE, nothing is of greater importance than to be able to predict the reliability of a product being designed. Thus, for this study, whilst gearbox noise, efficiency, and thermal behavior may be of interest, the primary interest is fatigue and reliability.
One of the most important aspects of ERP software for manufacturers is the stability of the software provider. Global Shop Solutions, a family-owned ERP provider for almost 50 years, is proud to recognize Chris Pinaire, MBA, director of new implementations, for his 20 years of dedicated service to the manufacturing industry.
Siemens AG has signed an agreement to acquire the industrial drive technology (IDT) business of ebm-papst. The business, which employs around 650 people, includes intelligent, integrated mechatronic systems in the protective extra-low voltage range and innovative motion control systems. These systems are used in free-range driverless transport systems. The planned acquisition will complement the Siemens Xcelerator portfolio and strengthen Siemens’ position as a leading solutions provider for flexible production automation.
Following the motto "LogiMAT 2024 – experience the flow," Siemens is showcasing its extensive automation and digitalization portfolio for the intralogistics industry at this year's Logimat. Intralogistics is the backbone of every supply chain. Increasing demands for energy efficiency and sustainability as well as labor shortages and cybersecurity threats require efficient and adaptive material flow technology.
In Watch Valley, a region between Basel and Geneva, an ecosystem has developed over several centuries around the watch industry and the smallest precision components for micromechanical devices. Machine builders such as Esco SA in Les Geneveys-sur-Coffrane and Affolter Group SA in Malleray are an important part of this ecosystem. Their CNC machines are used to manufacture the smallest gears, screws, shafts, and other components at maximum precision, practically laying the foundation for the famous precision of Swiss watch movements.
RoboDK announces its strategic partnership with Comau, a global leader in advanced automation solutions and robot manufacturer. The latest version of Comau Roboshop Next Gen software seamlessly integrates with RoboDK, making simulation more advanced.
Festo is working hard to equip its automation components with a digital twin – a digital representation in the form of administration shells. The company has joined forces with other German automation partners and the Industrial Digital Twin Association because standardization is what machine and system builders expect.
Fanuc America will showcase its automation solutions designed to help companies’ future proof their supply chain at Modex 2024 in Atlanta, March 11-14, Booth #B-4026.
During his inaugural tour, Canadian Ambassador to Austria Troy Lulashnyk recently visited the B&R headquarters in Eggelsberg. With B&R CEO Joerg Theis he discussed the future of automation technology in Canada and learned about the company's latest innovations and vision for growth in the North American market.
AI is everywhere.
It’s impacting every phase of life, and every business. Take this issue of Power Transmission Engineering, for example. We have articles about AI in hydraulic systems, automation systems and maintenance (p.15); smart farming and mobile robotics (p. 18); plus mentions of AI sprinkled throughout the rest of the issue.
Anticipation vs. reaction is the name of the game in fluid power, hydraulics, and pneumatics. The organizations embracing mechatronics, digital toolsets, AI and the electrification movement will be in a much better position moving forward. Here are a few of the trends/technologies to consider relating to fluid power and motion control today:
While the factory has received a modern makeover in recent years, it’s no surprise various industrial segments are taking advantage of digital tools to promote efficiency, sustainability, and productivity. The farming and agriculture community has embraced automation, robotics, IIoT, drones and autonomous vehicles to address global food demands and production limitations.
IIjin Electric's collaboration with Siemens began with the company's efforts to effectively integrate electrical design with mechanical design. “This collaboration went beyond simply changing tools. It represented a major advancement in the company's design approach and methodology.
Employing the power of smartphones and Augmented Reality (AR), KUKA has launched its new KUKA.MixedReality software that allows users to visualize the environment of robot cells live on their smartphones to support fast, safe, and intuitive robot startups. The free mobile app displays tools and interference geometries for early detection of potential hazards that can then be eliminated before a robot even starts to work.
With the release of version 9, the FVA-Workbench once again sets new standards in gearbox design, enabling the seamless integration of the latest research results into industrial practice. As a groundbreaking interface between collective research and application, the FVA-Workbench accelerates development and innovation in drive technology. This new release is more powerful than ever, with innovative features for flexible load spectra and improvements in FEM components and shaft-hub connections.
Servo Technology has gone through various key stages of evolution, from the Power Transistors (Servo 1.0) and DSP/Microprocessor (Servo 2.0) to the Integrated Packaging (Servo 3.0) and Industrial Network (Servo 4.0). We are now entering the new era in servo evolution called Servo 5.0, where the intelligence and connectivity, in align with the emerging Industry 4.0 effort, are now required in the traditional servo control products.
Siemens Digital Industries Software announced today its collaboration with Voltaiq to accelerate battery manufacturing, by combining their strengths to offer unparalleled capabilities for battery manufacturing-focused companies. This collaboration aims to bring together the production-proven capabilities of both Siemens’ Insights Hub and Voltaiq’s Enterprise Battery Intelligence (EBI), customers can gain access to unparalleled capability specific to battery-domain companies to help rapidly scale operations smoothly, from initial testing to full-scale production lines.
KISSsoft training courses cover various categories - basic, advanced, special - and take place either via Live Stream or at the KISSsoft AG premises in Switzerland. Based always on the current KISSsoft release, they give you the possibility to enhance and deepen your software knowledge and skills with regards to KISSsoft modules and functionalities.
CIMdata and Eurostep have announced the PLM Road Map & PDT 2024 North America conference, scheduled to take place at the Marriott Hotel in Tysons Corner, Virginia, USA on May 8th and 9th.
With a focus on developing customer solutions that help preserve the earth’s natural resources and contribute to a low-carbon society, ABB launched the 2023 ABB Accelerating Circularity Challenge seeking innovative ideas that design out waste and pollution, keep products and materials in use for as much as possible and regenerating the natural system.
With the CP150 compact controller, the wait for the electronics to start up again after the engine is shut down for a short time is completely eliminated. This saves time and increases productivity in everyday work. Operators can eliminate the wait and also decrease emissions with the CP150, reducing their environmental footprint. B&R uses the vehicle's battery for the standby function.
Digital transformation is an ongoing process so we can expect to see this year's breakthrough trends continuing to shape society into next year. But how will these trends impact robotics and automation and what can the manufacturing industry expect to see next year?
Verusen, the global MRO materials intelligence innovator, recently announced that it was named the winner of two leading technology awards for supply chain industry excellence. Verusen was recognized as a winning company in the ‘Top Tech Startup’ category for the supply chain and logistics space by leading industry publications Food Logistics and Supply & Demand Chain Executive. Verusen also won a Top Software & Tech Award for its AI-powered Trusted Supply in the Procurement/ERP category.
Siemens Digital Industries Software has announced that Space Machines Company (SMC), an Australian space on-orbit services and logistics startup, has used the Siemens Xcelerator portfolio of industry software to design and build the Optimus Orbital Servicing Vehicle. One of the largest commercial spacecrafts being designed, manufactured, and assembled in Australia, is in development at the University of Technology Sydney’s Tech Lab.
SKF has expanded its portfolio of Condition Monitoring solutions with the SKF Enlight Collect IMx-1-EX sensor solution. Wireless monitoring of assets helps predict machine failure before it can escalate into a serious problem, such as an unscheduled shutdown. This can deliver multiple benefits, including reduced costs and a more sustainable operation of equipment.
Siemens Digital Industries Software recently released HEEDS AI Simulation Predictor software and Simcenter Reduced Order Modeling software. These tools empower engineers to tackle the most complex challenges manufacturers face, delivering predictive performance with speed, precision, and efficiency.
Developing a new gearbox series is costly and time-consuming. This is especially true in marine propulsion, as classification society certifications must be achieved in addition to the required verifications. For this reason, Reintjes offers the same drives for various types of ships. In gearbox development, this means that each application requires different loads and usage profiles, with different service lives and maintenance intervals. Thus, each drive must be designed and calculated with advance consideration of every possible profile.
MiR Insights from Mobile Industrial Robots (MiR) is the 2023 winner of the New Equipment Digest Innovation Award in the automation category. As shared on NewEquipment.com this week, MiR Insights is a cloud-based software that empowers customers of MiR’s autonomous mobile robots to optimize the performance of their fleets and minimize downtime with data-driven intelligence.
ABB Robotics has extended the scope of its free Wizard Easy Programming software to include its six-axis industrial robots powered by an OmniCore controller in addition to its collaborative robots. This makes ABB the first robot manufacturer to offer an easy-to-use, no-code programming tool for cobots and six-axis industrial robots, lowering barriers to automation for new users and offering ecosystem partners and integrators an efficient tool to support their customers.
ONYX Insight has unveiled a new upgrade to its fleetMONITOR technology which will enable wind operators to monitor the health of their turbines using data from Bently Nevada System.
ZF honors seven of its global suppliers for their excellent performance. The ZF Supplier Awards are presented as part of the Group-wide Global Supplier Summit, which this year focuses primarily on sustainability. At the virtual conference, around 1,000 participants from all over the world gain an insight into the technology group's corporate strategy, new technologies and the resulting new requirements and challenges relating to purchasing and logistics.
Movu Robotics, a supplier for designing, developing, and implementing innovative and easier warehouse automation solutions, announces the launch of the Movu eligo robot picking arm.
Olympus Controls is now inviting manufacturing professionals to AT&T Stadium for ‘Waves of Innovation’ a unique event featuring live demonstrations of the newest automation and robotics solutions presented by veteran problem solvers ready to discuss attendees’ manufacturing challenges. Armenta looks forward to hosting more than 20 different automation companies showcasing a wide range of automation: from collaborative robots handling grueling sanding and polishing tasks, to vision-guided robotic arms picking up items using deep learning algorithms, along with applications for automated machine loading, laser marking, and much more.
Solid Edge is a portfolio of affordable, easy-to-use software tools that address all aspects of the product development process. Solid Edge combines the speed and simplicity of direct modeling with the flexibility and control of parametric design – made possible with synchronous technology. The following Q&A discusses Solid Edge 2024 with Dan Staples, vice president, mainstream engineering, Siemens Digital Industries Software.
Siemens Digital Industries Software has announced that Plastic Fischer, a social enterprise that works to reduce plastic waste in rivers, so it does not pollute our oceans, has adopted solutions from the Siemens Xcelerator portfolio of industry software to help scale its operations and bring the benefits of digital transformation to its product development and lifecycle management.
Nord Drivesystems will present its large range of innovative drives for mechanical engineering at FMB 2023, from November 8-10,2023 in the exhibition center in Bad Salzuflen. In Hall 20, stand D4, the presentation’s focus will be on the IE5+ synchronous motors and the decentralized Nordac On+ frequency inverters.
ZF recently introduced the new AxTrax 2 LF electric portal axle for low-floor city buses. The new axle represents ZF’s latest e-Mobility evolution, offering improved performance to further support the commercial vehicle industry’s transformation towards a more sustainable future. The series production of AxTrax 2 LF is set to commence in 2025.
Gates has announced an event that celebrates the capabilities of their Design Power Mobile app. In April 2023, Gates launched the Design Power Mobile app, revolutionizing how engineers and enthusiasts design belt drive systems. Now, they want to celebrate the achievements of app users with the Design Power Mobile Sonic Tension Meter Microphone Giveaway.
Bearing Specialists Association (BSA) and the Power Transmission Distributors Association (PTDA) announce the introduction of seals, linear bearings profile rail, bushings (hub fixing devices), chains and sprockets to the PIE Technology Platform (PIE).
In KISSsoft, 97 (yes, ninety-seven!) plastics are available for calculation of cylindrical and crossed axis helical gears. The materials range from unreinforced POMs and PAs to high performance reinforced and internally lubricated materials.
Siemens Digital Industries Software and CEA-List, a technological research institute focused on smart digital systems research, has announced the signing of a memorandum of understanding to collaborate on research to further extend and enhance digital twin capabilities with artificial intelligence (AI) and explore greater integration of embedded software on both virtual and hybrid platforms.
ABB Robotics has released its new modular OptiFact software platform, which streamlines data collection, visualization, and analysis in automated production facilities. The platform enables users to collect, manage, and analyze data from hundreds of factory devices, including ABB robots, to determine key performance indicators including cycle time and overall equipment efficiency (OEE). By speeding up diagnostics and decision making, OptiFact increases the production line uptime with less engineering effort, ensuring production can keep pace with customer demand.
There is growing financial risk to maintaining operational wind turbines. The average lifespan of a wind turbine is around 20 years and as components within turbines begin to approach the end of their lifecycle, performance can decline resulting in reduced productivity. Meanwhile, recent reports have highlighted that new, larger capacity machines could lead to a rise in component failures and mechanical breakdown issues as manufacturers push to develop bigger turbines, faster.
Digital transformation is one of the most effective approaches to help today’s CPG companies solve productivity and sustainability challenges. There are new and emerging automation technologies that CPGs can integrate within production lines to reduce energy consumption, streamline processes, increase machine availability and drive new levels of productivity and sustainability.
ABB Robotics is expanding its education offering with the launch of the IRB 1090. The 1090 industrial education robot, authenticated by the globally recognized education institute STEM.org, is designed to upskill students and provide them with a competitive advantage in securing employment. The new education robot forms a key part of ABB’s wider education offering, which includes additional industrial robots, as well as education packages, next generation controllers and market leading programming and simulation software.
Rolling bearing calculations are usually based on the assumption of ideal nominal geometries. However, actual components and assemblies are always subject to statically distributed geometric deviations resulting from the manufacturing and assembly processes. This leads to changes in the internal geometric conditions which have an effect on bearing characteristics such as the service life. The FVA-Workbench makes it possible for users to consider these geometric deviations in bearing calculations for more reliable results.
Automation specialist B&R is using this year's PackExpo exhibition in Las Vegas to feature open solutions with Codian robot mechanics, now integrated and rebranded within B&R. The Codian portfolio of delta configurations, including class-leading hygienic models, is open to any control platform and can be incorporated into any machine configuration. B&R's Machine-Centric Robotics solution combines Codian mechanics and B&R controls to offer machine builders and manufacturers single-source robotics and automation for precise synchronization and ease of engineering – ideal when implementing highly flexible packaging solutions.
Mechanical motion components, though relatively small, contribute immensely to the safety of multiple systems like automobiles, manufacturing systems, elevators, water treatment facilities, etc. Motion components experience wear and tear over time caused by:
The loaded tooth contact analysis (LTCA) is crucial in understanding the deformation of gears and its impact on various factors such as noise generation, contact patterns, contact shocks, and torque variations. With the contact analysis feature in KISSsoft, users can calculate tooth contact under specific torque and speed levels, thereby assessing the performance of gears and gearboxes.
Siemens Mobility and ÖBB (Austrian Federal Railways) are digitizing the Austrian rail network to further enhance the attractiveness of public transport. ÖBB is aiming to double the capacity of Austria’s entire rail system by 2040 to cope with increasing passenger numbers. This goal is now a bit closer: The most modern technology for railway operations – the digital European Train Control System ETCS – has now been implemented and commissioned on the 57-kilometer route between Linz and Vöcklabruck. The system controls distances between trains, as well as their direction and speed in real time. This enables the route to carry more passengers and freight, and ensures that the trains run more reliably, punctually, and safely.
Digital Metrology Solutions, provider of measurement software, consulting, and training, has introduced TraceBoss+ (TraceBoss Plus) software, integrating surface texture and crosshatch measurement in a single package.
Siemens Digital Industries Software recently announced that Tianneng Battery Group Co., Ltd. has selected the Siemens Xcelerator portfolio of industry software to help it drive innovation and enable digital manufacturing in new battery production.
A new version of the MESYS shaft and rolling bearing analysis software including new functionality is available. The bearing analysis software allows the calculation of the load distribution within the bearing and bearing life according to ISO/TS 16281 and it is integrated in a shaft system calculation with additional possibilities like modal analysis, strength calculation for shafts and interfaces to gear calculations. Currently the software is used by customers in 31 countries on 4 continents. The new version is now available.
A sneak peek into the factory of the future has a sweet spot—so to speak. Several conveyor belts transport chocolate bars that are part of a demonstrator machine that shows how artificial intelligence can be used for motion control. What remains to be done in a real factory is to automatically pack the chocolate bars. In this Intelligent Infeed Demonstrator machine from Siemens Digital Industries, the chocolate bars must be placed in evenly spaced slots on the outfeed belt.
Gates Design Power and Gates Design Power Mobile combine unique functionality to provide an end-to-end solution that can help from basic troubleshooting and site surveys to full site chain-to-belt replacement and create your most complex power transmission (PT) design applications.
Technical sales personnel use intelligent features to select suitable motor-gearbox combinations and run calculations based on customer-specific operating data. This provides obvious added value for the customer. Service lives, safeties, and expected loads can all be determined in a short time. Maintenance of the underlying database and the use of simulation tools make it possible to quickly and easily perform technical calculations without having to rely on a central calculation department. In less than a minute, the customer is provided with a data sheet which includes reliable statements about the gearbox based on these technical calculations.
KISSsoft helped AGH Racing students in Poland develop steering column gears in the RTC7.0 race car powered by an internal combustion engine. Then they used the software to develop a gearbox for their new electric AWD drivetrain in the upcoming RTE3.0 car. Most importantly, they could optimize the micro geometry of the gears and analyze the influence of different factors on the durability of the gear tooth. KISSsoft made it easier to apply quick changes in the project, as it adapts other tooth geometry to the ones they were working on.
The prediction and prevention of catastrophic failures and unplanned downtime has vastly improved areas like mining, energy, off-highway, and other industrial segments for MRO departments across manufacturing thanks to cutting-edge condition monitoring technology and predictive maintenance.
The MAXOLUTION process by SEW-Eurodrive modules in the large-scale model are intelligently networked via mobile transport and assistance systems and offer a clear insight into what tomorrow's world of adaptable production could look like. Outstanding performance can be achieved with the aid of supporting automation and future-proof material flow and logistics concepts.
Schunk is proud to announce a partnership with Ready Robotics to develop the Automation Explorer simulation tool. As automation technology advances, simulation technology must progress further to support specification, deployment, and re-deployment of automated systems. Automation Explorer is a state-of-the-art technology where users will virtually experience and interact with Schunk automation technology in a highly immersive and detailed, physics-based simulation tool.
After a long and successful OEM partnership with Ansys, RBF Morph has two proprietary products featured among the world simulation leader's offerings: Ansys RBF Morph Fluids and Ansys RBF Morph Structures.
The two simulation tools are based on RBF Morph's 10+ years of experience with 100+ global customers, including some of the top players and OEMs in the automotive and aerospace industries.
The new version 3.50 of Softing Industrial's edgeConnector products is now compatible with ARM processors. This significantly expands the application possibilities.
Nearthlab, a leading provider of autonomous drone technology, announced that the company is scaling up its strategic partnership with ONYX Insight, a global provider of predictive maintenance solutions (PdM) beyond North America to Europe and APAC. The expansion comes a few months after the initial kick-off in March.
Alpha Trains, the leading locomotive and trains lessor in Europe, has awarded Siemens Mobility a long-term service and maintenance contract. The contract covers the complete maintenance of Vectron locomotives over a period of 15 years, including revisions at the Siemens Rail Service Center in Munich-Allach. Maintenance of the locomotives will be tailored to their operation and carried out as needed in thirteen different countries at the Siemens Mobility Service facilities located along the major trans-European rail corridors.
KISSsoft has announced that NSK has provided their extensive bearing data “catalogue data” for inclusion in KISSsoft software with release 2023. With this, the engineer can execute static rating, basic and modified life rating based on load capacity numbers in line with ISO 281 and ISO 76 along with thermal rating. The bearing database in KISSsoft gives access to up-to-date NSK bearing data in an easy to use yet detailed manner using the shaft-bearing system modeler.
The Neugart Calculation Program (NCP) configuration tool reliably leads to the most cost- and energy-efficient gearbox-motor combination. In the new NCP 4.3 version the performance of the program has been improved further through enhanced multi-core usage of the processor. Above all, effective immediately the proven software will offer many additional features and optimizations - including better comparisons and rack-and-pinion drives.
Siemens Digital Industries Software and Stoneridge, Inc. together announce Stoneridge’s adoption of the Siemens Xcelerator portfolio of software and services to support development of its next generation of technologies for the automotive, commercial vehicle and off-highway industries.
ANIE Automazione and OPC Foundation are proud to announce a comprehensive collaboration program, focusing on the technology transfer and for further adoption of OPC UA in the Italian market.
Wachendorff Automation GmbH & Co.KG has developed an intelligent and simple solution. Instead of relying on the usual adapter cables and parameterization boxes, the company decided to use NFC - Near Field Communication - as the configuration interface when developing the new incremental encoder.
It’s common to hear “surface roughness” described as a number that can be measured on a gage. But describing surface texture with a number is a lot like describing a concert in decibels: loudness is just part of the story. A rock band, an orchestra, and a chainsaw can all produce 100 decibels, but the full picture is much more complex and interesting.
eSOL, a global specialist in the development of real-time embedded software solutions, has extended its recently launched eMCOS software development kit (SDK) with the introduction of a new hardware-related board support package (BSP).
Bosch Rexroth offers manufacturers of off-highway machines free access to the entire standard portfolio of BODAS software for controlling mobile machines. Via the digital myBODAS platform, OEMs can download validated software packages for a range of applications free-of-charge to test them and adapt them to suit their own requirements.
Automate 2023 features educational tracks on everything from AI, smart automation, and innovations to AMRs and collaborative robots. The following article examines some of the key topics and presentations during the show.
Forge announced that it is partnering with Dassault Systèmes, a 3D design, simulation and manufacturing software company, to support Forge’s startups and innovators. Forge is a nonprofit that helps connect innovators with nearby manufacturing resources to help bring new products to market and keep supply chains local.
The leading automation showcase in North America, Automate, is back in Detroit May 22-25, 2023, with the latest in cutting-edge robotics, vision, artificial intelligence, motion control and more. Produced by the Association for Advancing Automation (A3), Automate delivers the latest innovations in manufacturing automation technology from more than 600 leading exhibitors. Each day also offers inspirational keynote sessions and theater presentations to help attendees find the best solutions for their unique business needs.
The 2023 AT&T Cybersecurity Edge Ecosystem Insights Report presents a perspective that recognizes the essential characteristics and key differences among edge architectures and provides a realistic picture of the state of edge.
Gates announces the launch of the mobile version of the award-winning Gates Design Power, putting advanced digital design tools to support the engineering of belt drive systems on customers’ mobile devices.
Sulzer and Siemens Large Drives Applications (LDA) are using their collective expertise to provide operators of large centrifugal pumps with an enhanced digital value proposition: Bringing together their respective IoT-platforms and services, Blue Box and Sidrive IQ, the two companies are collaborating to deliver an integrated solution that improves equipment reliability and cuts operations costs.
SKF has extended its Microlog Analyzer family of data collection devices with a new model that offers faster measurement collection and greater diagnostic power.
During Automate 2023 (Detroit), Kuka Robotics will feature a well-rounded range of solutions for meeting the automation mobility, education, safety and other needs of today’s manufacturers in booth 2623. Within two cells for the Fast Moving Consumer Goods (FMCG) industry sector and in a mobile machine tool-tending cell, Kuka will showcase its KMR iiwa, KMP 600-S diffDrive and KMR Cybertech mobile robots. Kuka’s new LBR iisy cobot will be on display with an education package along with Kuka’s new Ready2_educate and Ready2_educate_arc training carts. Also on display will be Airskin technology for safe, fenceless operation of industrial robots when humans are present as well as a large composite 3D printing cell.
Siemens Digital Industries Software and IBM recently announced they are expanding their long-term partnership by collaborating to develop a combined software solution integrating their respective offerings for systems engineering, service lifecycle management and asset management.
With the unique combination of a sensor system and kinematics working independently in six degrees of freedom, the Smart Flex Effector compensation module gives industrial robots a sense of touch similar to that of a human hand. It thus allows the automation of processes that were previously difficult to manage or could only be performed manually. The innovation was honored at Hannover Messe with the Hermes Award 2023, the most prestigious international industry prize. The Smart Flex Effector increases the range of applications for robots because it sensitively compensates for tolerances in real time. Users can thus automate joining process, complicated assembly movements or difficult handling tasks. The compensation module can also be retrofitted in existing robotic applications.
Electromate Inc. has announced a new partnership with Spin Robotics, a Danish manufacturer of collaborative robot (cobot) accessories. The partnership will bring Spin Robotics' screwdriving solutions to the Canadian market, providing customers with efficient and reliable cobot solutions for screwdriving applications.
Leveraging Dana’s field-proven powershift technology, the eSP502 e-Transmission offers a dual-motor, two-speed design that is built on a flexible platform to enable optimized performance at maximum efficiency in a compact package. The modular approach to the transmission design allows for a single motor solution, as well as an optional power take-off, depending on the specific vehicle requirements. It recently made its North American debut at IFPE 2023.
In an urgent assignment, a gear has to be designed, with the engineer already knowing the required reduction ratio, torque and speed. On the manufacturing side, the preferred materials, possible qualities and the reference profiles are specified. This initial situation represents an everyday task.
With its flexible multiproduct line for rotary encoders, Sensata has developed a sustainable solution. The heart of the precise sensor assembly system: The Smart Function Kit for pressing processes. The complete mechatronic package with preinstalled software reduces the programming to a minimum. Engineering, commissioning, and quality assurance become quicker, easier, and more cost-effective.
NYCU (National Yang Ming Chia Tung University) Vulpes Racing—founded in 2008—is a Formula Student Team that combines mechanical engineering, industrial design, public relations, video production and marketing expertise.
Unlike HVAC applications, servomotors are not normally operated at the same speed or torque for extended periods, thus the overall efficiency of a servomotor is not easily given a single numeric value. The efficiency varies greatly with the application, and thus different applications favor different types of servomotors.
Festo introduces the company’s latest online productivity tool – Electric Motion Sizing – for error-free sizing of linear and rotary electromechanical systems. Electric Motion Sizing improves project efficiency by slashing the engineering time required for identifying and specifying harmonized electric motion systems. Multi-axis handling systems can be specified with Electric Motion Sizing’s sister productivity tool Handling Guide Online, which offers similar benefits.
ABB is celebrating the “floor pour” of its newest U.S. flagship campus at 18250 W. Lincoln Avenue. The greenfield location in New Berlin will serve as the U.S. headquarters, manufacturing facility and distribution center for the Drives and Motion Services businesses. The new facility is anticipated to open in late 2024 and will accommodate 720 ABB employees. Approximately $100 million is being invested in the project and is expected to create 100 new jobs over the next three years.
Siemens Digital Industries Software and Daimler Truck AG recently announced a new collaboration to implement a state-of-the-art digital engineering platform built using the Siemens Xcelerator portfolio of software and services. The new platform will enable Daimler Truck to explore a future of commercial vehicle innovation and the efficient product development and lifecycle management of trucks and buses and will be rolled out globally across Daimler Trucks’ engineering hubs, brands and business segments.
Bonfiglioli S.p.A, global leader in the market of drives for industrial automation, wind generators and mobile machinery in the construction, earthmoving and intralogistics sectors, following the communication released on February 7, 2023, is proud to announce that it completed the 100% acquisition of the share capital of Selcom Group.
In a bin-picking demonstration, Kuka Robotics showed the capability of its KR Cybertech Nano robot for efficiently extracting items from boxes/containers within a Technica cell during the ProMat 2023 manufacturing, distribution and supply chain equipment and systems show at McCormick Place in Chicago. The bin-picking cell as a solution fulfils industrial demand related to removing parts from containers or bins as well as bags, sacks, cartons, boxes and totes and features artificial vision to identify the parts to be removed and robotics for handling.
This study presents a simulation method for considering complex wheel bodies in an analytical tooth contact model. The wheel body is considered using reduced FE stiffness. Reduction points are defined over the width and linked with the analytical gear.
For cylindrical wheel bodies, comparative calculations show fewer deviations from the expected results with the new method. This is due to the additional degrees of freedom in the FEM model. In the calculation with cylindrical wheel bodies, bending due to axial force in tooth contact could also be verified in addition to the deformation in tooth contact and the influence of the shaft-bearing system.
Showcasing its engineering capabilities in e-mobility technology, power density optimization and mechatronics as well as state-of-the-art bearings for off-road vehicles, conveyor systems and vibratory applications, global industrial and automotive supplier Schaeffler is presenting a comprehensive portfolio of advanced solutions for the construction and aggregates industries at the 2023 CONEXPO-CON/AGG trade show in Las Vegas.
Siemens Digital Industries Software announced that the latest release of Simcenter software for mechanical simulation helps streamline electrification engineering projects, assists new aircraft meet margins of safety, simplifies durability testing across many industries and much more.
EV developers are finding a competitive edge through efficiency gains not only in new battery pack technology and electronic components, but also through new developments in electric machines.
The capabilities of servos are advancing at an accelerating pace, driving the rapid growth of next-level motion control systems. These devices can enable innovative industrial automation applications and processes thanks to cutting-edge hardware, software and, most importantly, communications technologies that support data-intensive operations.
NORD DRIVESYSTEMS will be attending this year’s ProMat Exhibition to showcase their reliable supply chain solutions. Their modular product design delivers versatility with over 20,000,000 unique configurations of gearboxes, electric motors, and variable frequency drives – eliminating the need for costly custom components.
Bonfiglioli has agreed to acquire Selcom Group from funds controlled by Avenue Capital Group and Europa Investimenti. Selcom Group specializes in the design, production and sale of electronic boards, electronic products, as well as software and solutions for customers in the industrial, biomedical, automotive, intra-logistics and home-appliance automation sectors.
This article is Part III in a series of articles on speed rating of bearings. Part I appeared in the September 2022 issue ("Ball Bearing Limiting Speeds"), and Part II appeared in the October 2022 issue ("Ball Bearing Thermal Speed Rating"). Bearings with Norm examines the latest in bearing technology and design.
Hexagon’s Manufacturing Intelligence division recently introduced Elements, new simulation software that helps engineering teams understand the behavior of systems that are becoming increasingly complex in modern products. Using the software, teams can evaluate the performance and feasibility of new design concepts quickly to inform more efficient product development and reduce risk and cost.
PT products such as gears, motors, pumps, fans and bearings will—without a doubt—continue to run through rigorous and harsh environments for the foreseeable future, but software and hardware improvements aim to disrupt unplanned downtime and machine maintenance through a series of new condition monitoring assets.
|
With the new SKF Bearing App for the popular Ansys Mechanical Finite Element Analysis (FEA) software, engineers no longer need to rely on approximations or complex, unreliable models in their simulations.
Delivering on its mission to break down automation barriers and bring the benefits of collaborative automation to businesses of all sizes, OnRobot has launched D:PLOY, its highly anticipated flagship platform, for worldwide availability. D:PLOY is the industry’s first automated platform for building, running, monitoring, and re-deploying collaborative applications.
Siemens Digital Industries Software recently announced the opening of eXplore Live at The Smart Factory @ Wichita, an experience center convened by Deloitte that marries an ecosystem of world-leading organizations with business strategy and cutting-edge technology to demonstrate Industry 4.0.
Bosch Rexroth will showcase one of the industry’s most complete solutions for factory automation, robotics and smart manufacturing at ATX West 2023 on Feb. 7–9 in Anaheim, Calif.
The Faulhaber Drive Calculator is the perfect tool for developers to find a suitable drive system for a specific application in record time. It is easy to use and functional: the modern, clear user interface was designed with optimal usability in mind, and helpful tool tips provide valuable detailed information.
The Dudley, UK factory of The Timken Company supplies the engineered bearings it manufactures into a multitude of industries including mining, food and beverage, pulp and paper, cement, marine, and wastewater. Recently there has been a significant increase in demand for larger bearings up to 1,200 mm in diameter for use in the construction of wind turbines, which promises exponential growth in the coming years as countries across the globe work towards meeting their green energy targets.
For optimal gear design in accordance with requirements, it is essential to consider load spectra under the most realistic conditions possible as early as the virtual basic design phase. This is the only way to ensure that all components are loaded as evenly as possible to avoid overdimensioning.
Optimized design saves resources and costs and improves the CO2 balance – an aspect that is becoming increasingly important in the current environment and can offer a competitive advantage. Load spectrum calculations are also important for replacing complex time and cost-intensive experiments by simulating test rig damage tests.
Hexagon’s Manufacturing Intelligence division has introduced Elements, a new simulation software that helps engineering teams understand the behavior of systems that are becoming increasingly complex in modern products. Using the software, teams can evaluate the performance and feasibility of new design concepts quickly to inform more efficient product development and reduce risk and cost.
eSOL has announced that it will release new versions of its CC-Link IE TSN SDK in next spring. The eSOL CC-Link IE TSN SDK supports the open industrial network, CC-Link IE TSN, defined by the CC-Link Partner Association.
Next-generation technology—everything from the electrification of vehicles to e-motors, bearings, mechatronics, and thermal management—was discussed during the Schaeffler Symposium 2022 in Detroit. I sat down with Jitesh Modi, director of engineering, during the event to discuss the “reinvention” of bearings for EV applications.
Across three days, the relaunched Smart Production Solutions (SPS) 2022 event in Nuremberg, Germany, attracted a total of almost 44,000 visitors in November.
Siemens Digital Industries Software announced that the Luna Rossa Prada Pirelli America's Cup team is using the Siemens Xcelerator portfolio of software and services to design, simulate and optimize its racing yacht for the forthcoming America’s Cup challenge (37th America’s Cup).
GWJ Technology GmbH, based in Braunschweig, Germany, is a leading manufacturer and provider of calculation solutions for mechanical and gear engineering. With its web-based software eAssistant as well as the special software GearEngineer, GWJ supports GaliGear—an interactive learning tool for children.
Micropsi Industries today announced that its artificial intelligence (AI)-based software MIRAI is now compatible with numerous robots produced by FANUC, a leading supplier of robotics and factory automation in Japan, and its U.S. subsidiary FANUC America. With MIRAI, FANUC customers can now add valuable hand-eye coordination to multiple FANUC industrial and collaborative robots (cobots) to handle difficult-to-automate functions such as cable plugging and assembly.
Rolling bearing life depends on the contact stresses that occur between the rolling elements and the raceways. Contact stresses are calculated from contact loads, which in turn depend on the external loads acting on the bearing and the precise internal geometry of the bearing.
Cummins (CMI) recently announced that through its subsidiary Meritor, it has completed the acquisition of Siemens Commercial Vehicles business, a top supplier of high-performance electric drive systems for commercial vehicles. The acquired business will report through Cummins New Power business unit.
The goal of increasing the power density of a gear unit demands that extraneous material reserves can be detected and reduced to the necessary level. In this context, it is important to know the influences acting on the gear unit and the resulting loads. FVA examines the precise knowledge of the longitudinal load distribution in the gear meshes during operation, and specification of suitable microgeometries for its optimization, play a decisive role.
The 2022 Power Transmission Engineering Buyers Guide was compiled to provide you with a handy resource containing the contact information for significant suppliers of power transmission components.
Applied Flow Technology (AFT) has expanded their team with the hire of two new engineers and one software developer to join their pipe flow modeling team.
Between now and 2030, a state-of-the-art digital train control system from Siemens Mobility will be installed as an upgrade to the conventional train control system used by operator Hamburger Hochbahn (HOCHBAHN) on its U2 and U4 subway lines. The new technology, known as CBTC (communication-based train control), will allow trains to run at shorter intervals of only 100 seconds, which will put significantly more trains on the track in the future, thereby increasing capacity. In addition, CBTC also improves punctuality, reliability, and energy consumption.
Manufacturer-independent engineering tools, such as KISSsoft, basically offer users the opportunity to offer more flexibility in selecting suppliers and procuring components. On the other hand, in some cases there is no access to exclusive product data from the manufacturer in order to be able to perform the calculation with the greatest possible accuracy and reliability.
Parker Hannifin is releasing the new Parker Motion Controller range for the global industrial automation market. Intelligent, multi-axis Parker Motion Controllers combine machine logic, real-time motion control, advanced safety features and visualization in a completely scalable solution.
Emerson will present new solutions that drive operational excellence in packaging and food and beverage processing applications at PACK EXPO International 2022 on October 23-26 in Chicago. Today’s packaging lines must accommodate an unprecedented level of product variety and packaging complexities, but there are powerful automation capabilities that can significantly improve productivity, efficiency and sustainability for consumer-packaged goods (CPG) companies. Emerson’s tools, technology and expertise can help packaging and production lines reduce waste, empower decision making, improve facility safety, sharpen the accuracy of critical measurements, increase machine availability and much more.
Pack Expo International is produced by PMMI, the Association for Packaging and Processing Technologies. North America’s largest packaging event will bring together the solutions needed to launch new products and solve production issues. This article is PTE's second round of booth previews prior to the show.
It’s time to streamline how automation works. At The Assembly Show 2022, Bosch Rexroth will join with leading suppliers and users of factory automation, robotics and assembly technology to showcase the company’s portfolio of assembly automation solutions in Booth #505 on Oct. 25–27 in Rosemont, Ill.
Igus is expanding through investments in its Low-Cost Automation and has now acquired the majority shares in Commonplace Robotics based in Bissendorf near Osnabrück. As an integrator, Commonplace Robotics specializes in intuitive control systems and software and power electronics for robotics, both in industry and in education. The two companies have been cooperating intensively for six years. They have, among other things, developed the igus Robot Control, which supplements igus’ low-cost kinematics made from high-performance plastics.
Decarbonization is a key focus for leading design, engineering and manufacturing organizations. To provide access to the most up to date CO2e emission data for materials and energies, Siemens Digital Industries Software recently announced its collaboration with sustamize GmbH, a leading ClimateTech company providing professional technology, data and software solutions enabling companies to measure, optimize and manage CO2 emissions.
Walk into any gear manufacturing facility and you'll find legacy equipment that has been running successfully for decades. While these machines offer insight from a historical perspective, it's the equipment moving gears through production cells hinting at the factory of the future and the role robotics and automation will play.
Stöber Antriebstechnik GmbH + Co. KG rely on the FVA-Workbench for dimensioning and verification of their drives. The calculation and simulation software allows Stöber engineers to develop their innovative gear unit solutions more quickly and efficiently. The result: higher quality products.
What's the latest in software design and simulation in the power transmission market? Here's a recap of some of the latest software solutions for bearings, gears, drivetrains and e-mobility applications.
Bosch Rexroth will present its latest automation, material transport and assembly technology products and solutions for battery manufacturing in Booth #1553 at The Battery Show North America and Electric & Hybrid Vehicle Technology Expo, September 13-15, in Novi, Mich.
"Robot Surfacing: A Transition to Automation" by A3 webinars will take place August 25, 2022, from 12:00 - 1:00 pm (EST).
Siemens Digital Industries Software recently announced that REGENT has adopted the Siemens Xcelerator portfolio of cloud-based software and services to help pioneer a new category of vehicle called the seaglider. The seaglider is a high-speed zero emission vehicle that operates exclusively over the water to drastically reduce the time and cost of moving people and goods between coastal cities.
Bearing calculations from Timken can now be easily generated in KISSsoft for the software’s registered users. Although the data is not visible in KISSsoft, it can be used in the background for calculation and design purposes.
NORD is pleased to announce new features to the myNORD online customer portal, including additional motor connectivity options, configurable CLINCHER.1 parallel shaft gear units, and updates to the user interface to make the tool even easier to use
Siemens Mobility is presenting its new digital business platform Siemens Xcelerator at InnoTrans 2022. Siemens Xcelerator is an open digital business platform with the ambition to create a powerful ecosystem of partners who can jointly accelerate digital transformation and sustainability in mobility at scale. By opening interfaces for all participants of the mobility ecosystem, Siemens Xcelerator helps connect the real with the digital worlds – a first-of-its-kind innovation in the rail industry.
Specially optimized for feedback on machine tools is Heidenhain’s latest generation of linear scales, the LCxx6 series. Designed with an optimized internal scanning system, this series is resistant to liquid contamination and is quickly becoming the industry standard for position measurement on machine-tool linear axes.
Atlanta now offers “digital” gear racks and a smartphone website that when used together can optimize the assembly of a multi gear rack system to minimize the cumulative pitch error and maximize positioning accuracy over the complete axis travel length.
Recently, the Swedish rolling bearing manufacturer SKF and the Swiss gearbox design software developer KISSsoft have incorporated SKF’s bearing calculation service within KISSsoft's software. With the so-called SKF Bearing Module in KISSsoft, engineers will have direct access to SKF’s bearing technology and bearing performance data.
With Sinumerik One, the first digital native CNC for machine tools, Siemens works with software to create the machine controller and the associated Digital Twin from one engineering system seamlessly. The latest iteration of the CNC system was on display recently at Automate 2022 in Detroit where machine tool builders and CNC users were able to witness the product, production, and performance benefits on the show floor.
KUKA Robotics will spotlight mobile robotics during the Semicon West show, July 12-14, a solution developed in partnership with the world's largest semiconductor fabricators that reliably transfers materials in areas unsuitable for traditional automated material handling systems.
A new version of the MESYS shaft and rolling bearing analysis software including new functionality is available. The bearing analysis software allows the calculation of the load distribution within the bearing and bearing life according to ISO/TS 16281 and it is integrated in a shaft system calculation with additional possibilities like modal analysis, strength calculation for shafts and interfaces to gear calculations. Currently the software is used by customers in 30 countries on four continents.
ONYX Insight examines how digital tools can provide wind energy solutions, from day-to-day problem solving to future-proofing operations and maintenance (O&M) strategies through condition monitoring technologies.
Voith’s OnCare.Health monitoring solutions include an easy-to-use system for industrial fan and pump drivetrains. It employs state-of-the-art sensor technology and connected components to increase the system’s availability. This allows for easy and reliable monitoring of operating data as well as use in advanced IIoT applications such as predictive maintenance.
Bosch Rexroth will showcase the company’s latest high-precision automation technology for every segment of the microelectronics supply chain, engineered to satisfy the extremely demanding requirements for semiconductor fabrication systems, in booth 1629 at SEMICON West 2022, July 12-14, in San Francisco, Calif.
Automate 2022 in Detroit offered the latest and greatest in automation, robotics, and motion control technology. The perception that automation will threaten the livelihood of shop floor personnel is slowly giving way to the idea that these tools and resources will transform shop floors and keep companies up and running.
Increasing demands for energy efficiency and plant transparency are presenting industry with continuous new challenges. Automation specialist Lenze is offering an intelligent, cost- and energy-efficient solution with its decentralized frequency inverters i-series motec. The main beneficiaries will be machine builders and operators from material handling and logistics, automotive, and consumer goods industries.
A new digital service from ABB is enabling industrial operators to maximize energy efficiency and boost sustainability by identifying motor-driven equipment in their facilities with the best energy-saving potential. The ABB Ability Digital Powertrain Energy Appraisal service draws on data measured from fleets of digitally connected electric motors and variable frequency drives (VFDs) to show where and how much energy can be saved by upgrading to the latest high-efficiency technologies. Industrial operators can then make data-driven decisions when prioritizing investments.
Siemens Digital has added features and updates for Simcenter SPEED, Simcenter Motorsolve and Simcenter MAGNET 2022.1 to improve accuracy, flexibility and connectivity. This 2022.1 update makes Simcenter SPEED and Simcenter Motorsolve more accurate and better integrated to Simcenter STAR-CCM+.
One of ONYX’s customers and a leader in driving up the reliability and asset performance of the wind industry, Pattern Energy, uses ONYX turbine monitoring for over 1,100 wind turbines. Across this fleet ONYX connects several CMS hardware types to fleetMONITOR, a multi-brand solution for drivetrain monitoring. Two of the wind farms were retrofitted with ecoCMS in 2018, the technology with which ONYX disrupted the CMS industry.
The automotive industry is reshaping faster than ever before. Technology advancements are redefining transportation from traditional mechanics to complex sustainable, entertaining, and connected mobility enabled by electronics and software. To stay relevant in this fast-changing market, automakers must revisit how they approach all aspects of product design, development, and manufacturing.
Global industrial and automotive supplier Schaeffler was honored by the Bearing Specialists Association (BSA) with the 2021 “Bearing Manufacturer Excellence of Innovation in Product Design Award” for its breakthrough OPTIME condition monitoring device.
S. S. White Technologies is supplying the flexible shafts that transmit power to activate and synchronize the deployment of the Thrust Reverser Actuation Systems (TRAS) on 150 CFM International LEAP-1A turbofan engines that have been selected to power UK based Jet2’s latest order for up to 75 Airbus A321neo aircraft.
The following article includes some of the new features and capabilities available for MESYS Rolling Bearing Calculation and MESYS Shaft Calculation:
Contact | Privacy Policy
©2025 Power Transmission Engineering
