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Advanced Lubricant Technology for Open Gear Applications

Lubricating greases are typically known for their use in a wide variety of applications such as rolling element bearings, automotive transmission joints as well as heavy duty chassis components; but can also be found very useful in the lubrication of gears. There are two types of gear families: the primary difference being open and enclosed gearboxes. The gears within a closed system are lubricated with grease within the system. Open gears are lubricated by grease or fluid separate from the piece of equipment. This paper will focus on the lubrication of open gears, utilizing both grease and fluid Open Gear Lubricants (OGL).

New Dynamics in Automation and Motion Control

Automate 2025 boasts robotic ingenuity and efficiency

FVA–Workbench: The Foundation for Digital Twins

Software offers efficient and user–friendly solution for creating industrial gearboxes

Humanoid Component Advancements

Schaeffler discusses motion control and robotic strategies moving forward

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Feature Articles

Electric Motor Trends

It’s an exciting time in the electric motor industry. In the past two years more truly innovative new technology development has occurred than in the previous two decades. We can thank the e-mobility movement for that. It’s not just cars, trucks, bikes and buses, but just about everything else that moves on wheels as well as on water and in the sky.

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The Importance of Safety in the Mining Industry

The rugged, high-stakes environment of the mining industry requires safety to be non-optional. Every piece of equipment, every process, and every decision must come together to ensure the livelihood of the workforce is preserved and operational excellence is achieved. From conveyor systems to hoists and grinding mills, these critical components play a large part in providing essential raw materials to the global economy. One crucial element that plays a vital role in all these sectors, however, is the braking systems of these heavy applications.

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Modernizing Component Technology

Between trade shows including MINExpo and CES 2025, we’ve been treated to a great deal of new technology in areas like mining, agriculture, construction and heavy industrial components. Liebherr has modified its component portfolio to include digital measurement, electrification and maintenance-free technologies. Liebherr’s component product segment offers advanced solutions for slewing bearings and slew drives that meet the rising demands across a variety of applications and industries. These components are future-ready and play a vital role in making operations much more efficient.

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Autonomous Inspection

For a few years now, Spot—the agile, mobile robot—has been surveying show floors at Automate, CES and Promat. Last year, Boston Dynamics presented a slew of additional technologies at IMTS 2024, showcasing robotic innovations key to scaling autonomous industrial inspection for components such as bearings, motors, pumps, gearboxes and conveyor systems.

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Gear Drives

Half a million global visitors visit Aiguille du Midi as an access point for skiing in the winter and hiking, rock climbing and paragliding in the spring, summer, and autumn seasons. The mountain—part of the French Alps—boasts the current title of employing “the world’s highest vertical ascent cable car.” This unique transportation takes passengers from 3,396 to 12,605 ft. above the clouds. The planetary gearboxes needed for the cable car operation are provided by CMD Gears.

Gears

The goal of increasing the power density of a gear unit demands that extraneous material reserves can be detected and reduced to the necessary level. In this context, it is important to know the influences acting on the gear unit and the resulting loads. FVA examines the precise knowledge of the longitudinal load distribution in the gear meshes during operation, and specification of suitable microgeometries for its optimization, play a decisive role.

Bearings

Modern spindle applications of rolling bearings require very high speeds and very high loads, often combined with poor lubrication conditions and/or high solid contamination. Examples of these applications are high-speed and high-cutting rate machine tools, where rolling bearings need to survive very though conditions. Rolling bearings in high speed and high load conditions might suffer from poor lubrication and potentially surface distress and adhesive wear. 

Motors

Unlike HVAC applications, servomotors are not normally operated at the same speed or torque for extended periods, thus the overall efficiency of a servomotor is not easily given a single numeric value. The efficiency varies greatly with the application, and thus different applications favor different types of servomotors.

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INDUSTRY NEWS

Apr 1, 2025

Sulzer has launched the Sulzer Energy Optimization Service, an energy efficiency and carbon reduction service that will create a new best practice standard for the operation of centrifugal pumps across their lifecycle for energy intensive industries such as power generation, oil and gas, chemicals and water desalination.

PRODUCT NEWS

GWJ Technology GmbH has released a new version of its TBK desktop calculation solution for designing, recalculating and optimizing gears, shafts, bearings, bolted joints, shaft-hub connections and other machine elements.

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Rapid + TCT 2025

Apr 8, 2025 - Apr 10, 2025

Rapid + TCT 2025 (Detroit) features the latest in 3D printing technology from the industry’s leading product and service providers, a full schedule of speakers including the returning Executive Perspectives Keynote Series, and over 125 hours of educational content. The expansive show floor will showcase 400+ exhibiting companies’ latest advancements.

Realize Live Americas

Jun 2, 2025 - Jun 5, 2025

Dritev 2025

Jul 9, 2025 - Jul 10, 2025

Automatica 2025

Jun 24, 2025 - Jun 27, 2025

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