The new KISSsoft Release brings innovations and enhancements for results visualization, allowing you to design even more efficiently, precisely, and productively. Within Gleason’s strategy "Design– Manufacturing – Measure", KISSsoft continues to add functions for simulating cylindrical gear manufacturing. After all, you target a gear design combining the highest strength with low manufacturing costs. KISSsoft offers a variety of rating procedures. Additionally, bearing ratings methods according to Timken have been added.
Ruland bellows couplings are ideal for precision motion in robotic applications due to their zero-backlash design, high torque and torsional stiffness, and various styles that ensure accurate movement and smooth operation. They are commonly used in industrial, medical, and autonomous robotic systems requiring high speed and accuracy.
Walk into any manufacturing plant in the United States and you are likely to see 50-year-old men and women working hard. These skilled craftsmen and women have earned the respect of their peers by performing year after year. While 50-year-old workers are commonplace, 50-year-old equipment…not so much. When that equipment happens to be a dynamometer, and it gets shipped back to the manufacturer for review and rebuild, it will invariably get nicknamed “dyno-saur.”
Siemens Digital Industries Software has announced the 2025 release of Solid Edge software, bringing new capabilities to its product development software. The latest release also introduces Solid Edge X software, delivering a cloud-enabled secure Software as a Service (SaaS) environment, enhanced with new AI-enabled tools to help users work smarter.
With the P-725.xCDE1S focus scanner and the U-781 PILine XY stage system, PI completes its range of positioning systems for fluorescence microscopy applications. The dynamic focus scanner is offered as a complete package including controller and allows travel ranges up to 400 µm. The U-781 XY stage system with controller and joystick is mechanically compatible with inverted microscopes of leading manufacturers and offers interfaces to common microscopy software tools such as µ-Manager, MatLab, LabView, Python, and Nikon NIS Elements—all at an attractive price/performance ratio.
Based on the proven ROBA-DS steel disk pack coupling, Mayr Power Transmission developed a weight-optimized aluminum version. Compared to the steel version, the outer diameter of this new design has been reduced by up to 10 mm; the mass and mass inertia range from 40 to 60 percent of the steel version, depending on the design and size. The performance density, however, remains unchanged. It is tailored to meet the requirements of high-speed applications, for example in the field of test bench technology.
Calculating the strength of a transmission requires handle various load levels in a load spectrum. The load spectrum includes all system boundaries, namely all power inputs and power outputs. Additionally, a transmission includes synchronizers, clutches, and brakes to manage different operating modes.
Gear drives are fundamental in most processing operations, connecting the prime mover to the driven equipment and ensuring that the system has enough torque to effectively move product. Correctly specifying and selecting the proper gear drives for critical applications leads to reliability, greater uptime and profitability.
A new version of the MESYS shaft and rolling bearing analysis software including new functionality is available. The bearing analysis software allows the calculation of the load distribution within the bearing and bearing life according to ISO/TS 16281 and it is integrated in a shaft system calculation with additional possibilities like modal analysis, strength calculation for shafts and interfaces to gear calculations. Currently the software is used by customers in 32 countries on 4 continents.
In this article, the focus turns to the dynamic modeling of ball bearings, and the benefits of this approach when analyzing high-speed ball bearings.
Gear drives are fundamental in most processing operations, connecting the prime mover to the driven equipment and ensuring that the system has enough torque to effectively move product. Correctly specifying and selecting the proper gear drives for critical applications leads to reliability, greater uptime, and profitability.
OHLAs provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. OHLAs also provide a contamination barrier to protect the electrified system from harsh environments that may include water, dirt, abrasives, chemicals, and other invasive debris, which are often present in mobile equipment applications.
The new KISSsoft release 2024 is coming soon! This April will bring you the new system module KISSdesign, accelerating the calculation of complex drive trains and replacing the previous KISSsys software.
Modern spindle applications of rolling bearings require very high speeds and very high loads, often combined with poor lubrication conditions and/or high solid contamination. Examples of these applications are high-speed and high-cutting rate machine tools, where rolling bearings need to survive very though conditions. Rolling bearings in high speed and high load conditions might suffer from poor lubrication and potentially surface distress and adhesive wear.
Manufacturing, chemical processing, food and beverage, construction, mining, oil and gas, agriculture, and power generation industries all employ the use of turbomachinery. Reliability and minimizing downtime are critical in these applications. Rolling bearings are integral to the operation of pumps and compressors and must be able to withstand moderate to heavy loading and harsh operating environments. A wide variety of ball, roller, and needle bearings can be found in these machines; however, this article will focus on the most common type of bearing used, the deep groove ball bearing.
Solid Edge is a portfolio of affordable, easy-to-use software tools that address all aspects of the product development process. Solid Edge combines the speed and simplicity of direct modeling with the flexibility and control of parametric design – made possible with synchronous technology. The following Q&A discusses Solid Edge 2024 with Dan Staples, vice president, mainstream engineering, Siemens Digital Industries Software.
A good 20 years have passed since the web-based calculation software eAssistant saw the light of day in the digital world. The software is probably the oldest commercial online solution for the design, recalculation and optimization of machine elements such as shafts, bearings, shaft-hub connections, gears, bolted joints, springs, etc. The calculations are based on internationally accepted standards and guidelines as well as technical literature.
The loaded tooth contact analysis (LTCA) is crucial in understanding the deformation of gears and its impact on various factors such as noise generation, contact patterns, contact shocks, and torque variations. With the contact analysis feature in KISSsoft, users can calculate tooth contact under specific torque and speed levels, thereby assessing the performance of gears and gearboxes.
Gearmotors are used in processes to produce, manufacture, convey, package and store products used every day and are used frequently in small packaging applications due to their compact size. These units need care via preventive maintenance just like any asset used on a production site.
Digital data models and the latest calculation methods lay the foundations for a further improvement in the performance of Generation X.e. SEW-Eurodrive continuously factors the findings of field/test stand trials and simulations into its own calculations, thereby improving their accuracy and reliability. The mechanical and thermal design of the X..e series was once again precisely evaluated on this basis. In conjunction with the component optimizations already implemented in the past, this results in even higher thermal limit ratings, a much longer bearing service life, and higher nominal torques. Moreover, larger application angles are now permissible with the maximum overhung load.
In everyday life and in the technical fields we often discover that certain decisions are based on “scientific data” when, in fact, they are often founded on historic conclusions that have not been challenged or re-evaluated in a long time. One such common myth is that for a stable and well-tuned drive you should match the motor’s inertia to the load inertia, which is typically done using a gearbox. Two factors lead to that conclusion: a. there is an optimization formula using the time constant of the motor and the load torque that shows that the best acceleration will be achieved if the reflected load inertia matches the rotor inertia; and b. a PID controller, which was commonly used when electric servos entered the marketplace, tend to perform best and appear to be most stable when the inertia are close or matched.
Shorter delivery times because of more efficient production was the explicit aim of the Iwis Czech plant. Iwis has invested massively in the automation of production in Strakonice in recent months to further reduce manual operations. New automatic machines for inner and outer links were taken into operation to produce JWIS-branded accumulation chains, and chain assembly was also further automated.
Nexen Group, Inc., announced a new line of Rotary Indexers. The X-Line delivers up to three times more torque and greater moment load capacity in a compact package.
GWJ Technology GmbH, a calculation specialist from Braunschweig, Germany, added new functions to the gear modules of its eAssistant web-based calculation software, which has been successful for more than 20 years.
Siemens Digital Industries Software and IBM recently announced they are expanding their long-term partnership by collaborating to develop a combined software solution integrating their respective offerings for systems engineering, service lifecycle management and asset management.
In an urgent assignment, a gear has to be designed, with the engineer already knowing the required reduction ratio, torque and speed. On the manufacturing side, the preferred materials, possible qualities and the reference profiles are specified. This initial situation represents an everyday task.
Precision flexible shaft couplings come in two basic forms, both of which are designed to operate without backlash or excessive inertia while compensating for inevitable misalignment offsets between motor/gearbox and load. Torsionally stiff couplings are made with metallic flexible elements and with the intent to eliminate as much twisting deflection as possible so that the rotation of both shafts is kept as well synchronized as can be.
Welcome back to Part 2 of our inner ring and creep discussion. We left off with our creep calculation resulting in a 10.5 µm minimum inner ring fit to avoid creep. For the sake of making clean dimensions, let’s call it 10 µm on the lower end and the upper end is simply whatever your manufacturer can hold.
PTE will feature a variety of new component technologies online for bearings, motors, couplings, brakes, gear drives, and motion control systems leading up to Hannover Messe 2023 in Germany. Here is a preview of some bearings suppliers to check out if you're planning on attending the event online or in-person in April.
The new KISSsoft release 2023 comes with numerous novelties. Among others, Gear Mesh Frequencies (GMF) can now be calculated for cylindrical and bevel gears. GMF results are visualized in two different diagrams, i.e. GMF versus rotational frequency of the reference gear, and GMF versus amplitude.
This study presents a simulation method for considering complex wheel bodies in an analytical tooth contact model. The wheel body is considered using reduced FE stiffness. Reduction points are defined over the width and linked with the analytical gear.
For cylindrical wheel bodies, comparative calculations show fewer deviations from the expected results with the new method. This is due to the additional degrees of freedom in the FEM model. In the calculation with cylindrical wheel bodies, bending due to axial force in tooth contact could also be verified in addition to the deformation in tooth contact and the influence of the shaft-bearing system.
I think I spend more time talking about ball bearings today than at any other time in my career. Ball bearings have always had a large place in automotive, but not typically in high demand positions—other than a few niche areas. High demand positions, such as axles and planetaries, were typically reserved for tapers, needles and cylindricals. The landscape is changing quickly.
SKF has developed a composite bushing for motorcycle front suspensions (or forks) that reduces the need for maintenance. A combination of metals, plus a lubricating coating, gives the bushing both mechanical strength and low friction.
KISSsoft offers the calculation of geometry and contact stresses of Hirth couplings. Hirth couplings allow for the transmission of high torque between shafts. In KISSsoft, users can select a standard Hirth coupling offered by Voith GmbH & Co. KGaA or enter their own custom geometry for the calculation.
Siemens Digital Industries Software announced that the latest release of Simcenter software for mechanical simulation helps streamline electrification engineering projects, assists new aircraft meet margins of safety, simplifies durability testing across many industries and much more.
For optimal gear design in accordance with requirements, it is essential to consider load spectra under the most realistic conditions possible as early as the virtual basic design phase. This is the only way to ensure that all components are loaded as evenly as possible to avoid overdimensioning.
Optimized design saves resources and costs and improves the CO2 balance – an aspect that is becoming increasingly important in the current environment and can offer a competitive advantage. Load spectrum calculations are also important for replacing complex time and cost-intensive experiments by simulating test rig damage tests.
Zero-Max did it again – three entirely new Extra-Duty Overhung Load Adaptor (OHLA) models. Based on decades of experience solving overhung load issues in the most demanding applications, the new designs feature a number of carefully chosen upgrades including spherical bearings, enhanced sealing technology, stronger shafts and a longer profile delivering increased operating life, heavy load capacities, and higher speed ratings.
GWJ Technology GmbH has extended the output option of tooth forms of involute gears. GWJ has extended the output of tooth forms in 2D DXF format in its calculation modules single cylindrical gears, cylindrical gear pairs, planetary gear trains, three- and four-gear train systems, gear racks and involute splines as part of the new versions of its calculation solutions eAssistant and TBK.
Stöber Antriebstechnik GmbH + Co. KG rely on the FVA-Workbench for dimensioning and verification of their drives. The calculation and simulation software allows Stöber engineers to develop their innovative gear unit solutions more quickly and efficiently. The result: higher quality products.
What's the latest in software design and simulation in the power transmission market? Here's a recap of some of the latest software solutions for bearings, gears, drivetrains and e-mobility applications.
Bearing calculations from Timken can now be easily generated in KISSsoft for the software’s registered users. Although the data is not visible in KISSsoft, it can be used in the background for calculation and design purposes.
Electrification has really brought ball bearings back into focus as the primary bearing in our drive systems. Some boxes have tapers on the slower shafts for stiffness and others are using a ball/cylindrical combo for efficiency. Regardless, we all face the same challenge on the primary shaft in dealing with the potential of 18,000–20,000+ rpm speeds coming out of the motor. Plenty of applications run 20,000 rpm; what makes the automotive motor unique is, in addition to speed, we are driving huge torques, frequent torque reversals and a huge range of temperatures both internally and geographically. Of course, this all needs to be suited for high-volume manufacturing as well. Adding full ceramic balls, a PEEK cage and a high precision classification is a really easy way to run greater than 20,000 rpm all day but is an expensive option. One bearing alone could hurt the cost competitiveness of your gearbox. In the case where a single bearing can change the landscape of your project, it is worth taking a little time to understand exactly what the drivers of our speed limitations are.
The engineering community is fascinated with big, shiny, yellow machines. Walk into any manufacturing facility around the globe and you’ll find guests huddled around the biggest, loudest, and most intimidating equipment on the shop floor. These large machines must play by the same rules as everybody else—they need to reduce energy consumption, lower plant costs, and increase productivity. Many power transmission component suppliers are tasked with optimizing this equipment.
Recently, the Swedish rolling bearing manufacturer SKF and the Swiss gearbox design software developer KISSsoft have incorporated SKF’s bearing calculation service within KISSsoft's software. With the so-called SKF Bearing Module in KISSsoft, engineers will have direct access to SKF’s bearing technology and bearing performance data.
A new version of the MESYS shaft and rolling bearing analysis software including new functionality is available. The bearing analysis software allows the calculation of the load distribution within the bearing and bearing life according to ISO/TS 16281 and it is integrated in a shaft system calculation with additional possibilities like modal analysis, strength calculation for shafts and interfaces to gear calculations. Currently the software is used by customers in 30 countries on four continents.
2022 marks the 20th Anniversary of SMT’s focus on providing the tools and knowledge to drive engineering innovation in gearbox system analysis. With this historic company anniversary, the company has announced the return of the North America User Forum.
Torque Transducers and Test Machinery experience extreme demands including high torque loads and high operating speeds which cause stress on connected components. To assure these systems generate accurate test data when experiencing these conditions, system designers specify CD Couplings from Zero-Max.
Siemens Digital has added features and updates for Simcenter SPEED, Simcenter Motorsolve and Simcenter MAGNET 2022.1 to improve accuracy, flexibility and connectivity. This 2022.1 update makes Simcenter SPEED and Simcenter Motorsolve more accurate and better integrated to Simcenter STAR-CCM+.
SEGULA Technologies and British scale up Senseye, specialized in predictive maintenance based on artificial intelligence, have announced the signing of a partnership.
The S-series hydraulic motors from Black Bruin are designed for demanding recycling applications with direction changes and shock loads, which can be hard on shredders and their rotors. The power of the S-series helps handle varied and inconsistent waste material effortlessly and clears jams with ease
SMT's latest webinar "MASTA Support - Tips, Tricks and FAQ" will take place May 4, 2022. The SMT customer support team receive queries covering all areas of MASTA, with industry 'hot topics' inevitably arising. In this webinar, SMT engineers focus on answering some of the queries that frequently make it into their support inbox.
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