For a few years now, Spot—the agile, mobile robot—has been surveying show floors at Automate, CES and Promat. Last year, Boston Dynamics presented a slew of additional technologies at IMTS 2024, showcasing robotic innovations key to scaling autonomous industrial inspection for components such as bearings, motors, pumps, gearboxes and conveyor systems.
SmartSights, a provider of operational intelligence software that helps industrial teams improve response times, is integrating WIN-911 autonomous alerts notification software with PEER," an issue management and resolution accelerator.
In the fast-paced world of industrial operations, efficiency and cost savings are paramount. Enter OPTIFY, Dodge's complete portfolio of Industrial Internet of Things (IIoT) solutions, designed to revolutionize how global manufacturers manage their operations. With advanced sensors, breathers, automatic lubricators, gateways, and a robust condition monitoring platform, OPTIFY sets new standards for operational excellence.
Which motor type is right for your application? This whitepaper from Dunkermotoren presents an in-depth comparison of brushed and brushless motor technologies, exploring their construction, operation, efficiency, performance characteristics, and real-world applications. By analyzing key parameters such as power efficiency, maintenance requirements, and cost-effectiveness, engineers and designers can make informed decisions when selecting the appropriate motor technology for their specific needs.
Updating existing rail vehicles with a modernized drivetrain helps to improve fleet efficiency while keeping costs and service interruptions down. This approach is known as “repowering”. At this year’s InnoTrans, the international trade show for transport technology, ZF and Irish Rail signed a Memorandum of Understanding about a potential new repowering project starting in 2025. The partnership revolves around ZF’s new EcoWorld 2 six-speed powershift transmission, which decreases fuel consumption, improves ride comfort and reduces maintenance efforts.
At MINExpo 2024, Continental recently highlighted solutions tailored for the mining industry, including conveying systems, digital monitoring platforms, fluid hose solutions, and more. These products are designed to withstand the toughest environments while boosting efficiency and productivity.
Coverage of IMTS and MINExpo International will continue on the PTE website through the end of the year and into 2025. We're excited to share the stories and new technologies discussed at both trade shows in September.
Digital Transformation. IIoT. Industry 4.0. While they may seem like trending buzzwords, the technologies are critical to operations being efficient and competitive, and reducing unplanned downtime. Every industry strives for maximum efficiency; be that manufacturing, oil & gas, or water/wastewater. For capturing production data, the days of the clipboard and manual data analysis are gone.
To help railway engineers maintain their catenary system - the circulatory system that keeps everything moving - Hottinger Brüel & Kjær (HBK) has created its Fiber Bragg Grating (FBG) Pantograph Measurement System.
Liebherr will be sharing its latest news, products, services, and innovations for the mining sector at the world’s largest mining exhibition, MINExpo International, this September. Visitors will experience over 29,000 sq. ft of Liebherr exhibits at Booth #7832. Daily masterclasses and live demonstrations will take place at the Liebherr booth each day, showcasing the company’s latest product updates and providing insights into these technologies and services with the latest information from the field.
Predictive analytics will be all over IMTS 2024 including the Automation Sector, accelerated by SPS—smart production solutions. Visitors will find a broad range of digital solutions at IMTS 2024 at McCormick Place in Chicago on Sept. 9–14.
A roller chain can handle a lot of weight, but it has some significant downsides. It’s noisy and needs regular maintenance. It’s expensive, and when it breaks, workers can be injured. Even its performance is a problem.
Regal Rexnord Corporation has launched the next generation Perceptiv Intelligent Reliability and Maintenance Solution for condition monitoring and predictive maintenance in industrial manufacturing.
Siemens Mobility has been chosen by Metrolinx, the regional public transit operator for the Greater Toronto and Hamilton Area, to handle their track, signal, and right-of-way maintenance for the Central Region of Toronto's passenger railway infrastructure system. This partnership builds upon Siemens Mobility's existing maintenance services in the West Region and signal and communications services at the Metrolinx Network Operations Center.
ABB will showcase its innovative solutions at AGG1, the top exposition and education resource, in Nashville on March 25-27. Attendees are invited to visit Booth 717 to learn about the company’s motor line, designed to meet rigorous demands and harsh conditions reliably and efficiently while achieving lower life cycle costs.
While the factory has received a modern makeover in recent years, it’s no surprise various industrial segments are taking advantage of digital tools to promote efficiency, sustainability, and productivity. The farming and agriculture community has embraced automation, robotics, IIoT, drones and autonomous vehicles to address global food demands and production limitations.
Mitsubishi Electric Automation, Inc. is proud to be in attendance at the AHR Expo 2024! Mitsubishi Electric has been demonstrating at AHR for almost two decades as one of the leaders in the HVAC industry. The AHR Expo this year will be held at the McCormick Place in Chicago, IL to showcase the industry’s newest technologies and innovations.
ABB Robotics has released its new modular OptiFact software platform, which streamlines data collection, visualization, and analysis in automated production facilities. The platform enables users to collect, manage, and analyze data from hundreds of factory devices, including ABB robots, to determine key performance indicators including cycle time and overall equipment efficiency (OEE). By speeding up diagnostics and decision making, OptiFact increases the production line uptime with less engineering effort, ensuring production can keep pace with customer demand.
There is growing financial risk to maintaining operational wind turbines. The average lifespan of a wind turbine is around 20 years and as components within turbines begin to approach the end of their lifecycle, performance can decline resulting in reduced productivity. Meanwhile, recent reports have highlighted that new, larger capacity machines could lead to a rise in component failures and mechanical breakdown issues as manufacturers push to develop bigger turbines, faster.
Mechanical motion components, though relatively small, contribute immensely to the safety of multiple systems like automobiles, manufacturing systems, elevators, water treatment facilities, etc. Motion components experience wear and tear over time caused by:
After reading Senior Editor Matt Jaster’s article this issue (“Advancing Technology for MRO,” p. 18), I have visions of the maintenance engineer of tomorrow. He’s not wearing a hard hat and steel-toe boots. No, he’s wearing ripped jeans and a ball cap (backwards), and he’s holding a game controller, because he’s operating the drone system your company is using to do visual and thermal inspection of your equipment, saving you enormous time and effort in your predictive maintenance routine.
Gates Design Power and Gates Design Power Mobile combine unique functionality to provide an end-to-end solution that can help from basic troubleshooting and site surveys to full site chain-to-belt replacement and create your most complex power transmission (PT) design applications.
The prediction and prevention of catastrophic failures and unplanned downtime has vastly improved areas like mining, energy, off-highway, and other industrial segments for MRO departments across manufacturing thanks to cutting-edge condition monitoring technology and predictive maintenance.
Nearthlab, a leading provider of autonomous drone technology, announced that the company is scaling up its strategic partnership with ONYX Insight, a global provider of predictive maintenance solutions (PdM) beyond North America to Europe and APAC. The expansion comes a few months after the initial kick-off in March.
Heidenhain announces EnDat 3, a new version of its popular absolute position encoder interface. The new EnDat 3 interface has all the benefits of previous versions, but is even faster and more robust, with simplified functional safety features.
When older equipment starts to affect the output from the power plant – operators need to act fast, to avoid production risks escalating. This is especially true for legacy pumps. However, sourcing new units to fit the surrounding infrastructure and application requirements of the plant can be challenging. When a major thermal power plant in Rajasthan, India, faced multiple issues with an aging boiler infeed pump, the energy player overcame supply and technical challenges through their partnership with Sulzer. Sulzer provided a custom solution under its OEM-X line service, that cushioned the impact to production, while offering the assurance of reliable associated support, spanning maintenance and spares for decades to come.
ADS Uptime is an extremely useful condition monitoring system for encoders. With local wireless service check-up or system integration with ADS Link, you have maximum flexibility to access data and diagnostics. With ADS Uptime, you can access live data and secure production uptime by making application health monitoring part of your proactive maintenance routine. Knowing things before they happen has never been easier. It was recently featured at the Heidenhain booth during Cleanpower 2023.
Pumping systems are responsible for over 20 percent of the world’s electrical energy demand, and in some industrial plant operations, they can account for up to 90 percent of energy usage. Improving the energy efficiency of pumping and mixing systems is crucial in reducing production costs and supporting a more sustainable future. Several options can be available and with energy prices reaching new heights, the return on investment is rapidly reducing.
Gates announces the launch of the mobile version of the award-winning Gates Design Power, putting advanced digital design tools to support the engineering of belt drive systems on customers’ mobile devices.
Sulzer and Siemens Large Drives Applications (LDA) are using their collective expertise to provide operators of large centrifugal pumps with an enhanced digital value proposition: Bringing together their respective IoT-platforms and services, Blue Box and Sidrive IQ, the two companies are collaborating to deliver an integrated solution that improves equipment reliability and cuts operations costs.
SKF has extended its Microlog Analyzer family of data collection devices with a new model that offers faster measurement collection and greater diagnostic power.
Deutsche Messe is reporting 4,000 exhibitors in 2023 and 130,000+ attendees searching for the latest developments in electrification, sustainability, and digital solutions. While one might wonder if the show will ever reach pre-pandemic levels again, it was obvious there’s still a very focused global manufacturing network looking to solve climate, energy, and automation challenges in the coming years.
This year, the Hermes Startup Award goes to the Netherlands. The young company MantiSpectra from Eindhoven was awarded the coveted Startup Award for its ChipSense product by the jury.
Continental offers the CONTI ConveyorInspect drone-based inspection system to allow operators to easily know the condition of their belts and idlers, quickly locate the exact position of failing idlers, and track changes in rotating components over time. With this real-time reporting, operators can better estimate their system’s component life and plan their maintenance. This helps prevent costly damage of conveyor system components and minimizes downtime.
EV developers are finding a competitive edge through efficiency gains not only in new battery pack technology and electronic components, but also through new developments in electric machines.
The capabilities of servos are advancing at an accelerating pace, driving the rapid growth of next-level motion control systems. These devices can enable innovative industrial automation applications and processes thanks to cutting-edge hardware, software and, most importantly, communications technologies that support data-intensive operations.
Elgeti Engineering once again is offering its online bearing seminars for Spring 2023. Special packages are available for online 90-minute sessions.
Industrial maintenance consists of keeping equipment running as long as possible. Corrective, preventive and now predictive maintenance has taken a long time to be recognized as an activity in its own right. Since then, it has shown its importance and added value to the point of being a lever for continuous improvement and development in companies.
The latest in control technology from Sulzer allows pumping stations and wastewater treatment facilities to talk to each other, providing a better picture of real-time conditions and enabling smarter, more proactive management of the whole network.
The range and flexibility of lubrication and sealing technologies continues to expand as companies look to scale down production times while increasing productivity. The industry is focused on environmental impact, automation and compact systems. Here’s just a few of the latest technologies in the industrial market:
SKF RecondOil’s technology, which removes even the smallest impurities from circulating oil, is now available in a compact form.
Stainless steel ASK Couplings from Miki Pulley feature a unique “sliced” body structure making them an effective low-cost corrosion resistant solution that can accommodate many types of misalignments. The stainless-steel design makes them ideal for use in food and chemical applications.
NORD’s nsd tupH sealed surface treatment is available as an option with a variety of their modular products and provides an easy to clean surface suited for harsh processing and manufacturing environments.
Manufacturing is facing constant challenges stemming from labor shortages and disrupted supply chains to productivity declines and the high replacement and maintenance costs of legacy equipment. Trends today include equipment upgrades, e-commerce, a push for more robotics and automation and faster software and IIoT solutions.
A flagship coupling in the Huco range, the Oldham solves the problem of side forces due to misalignment. Misalignment couplings that bend or flex do cause some side loading on bearings and shafts as the coupling tries to spring back. Of course, over prolonged use this can result in rapid deterioration of bearings, extra load on the motor, and eventual coupling fatigue.
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