Sulzer has launched the Sulzer Energy Optimization Service, an energy efficiency and carbon reduction service that will create a new best practice standard for the operation of centrifugal pumps across their lifecycle for energy intensive industries such as power generation, oil and gas, chemicals and water desalination.
SEW-Eurodrive has launched the DR2C motor, an IE5 ultra-premium efficiency motor engineered for wide speed range operation and maximum long-term energy cost reductions. Designed for industries focused on minimizing total cost of ownership (TCO), the DR2C reduces energy consumption, minimizes heat losses, and enhances operational reliability—delivering a fast return on investment and sustained savings throughout its lifecycle.
Companies focused on reducing energy consumption and carbon emissions within industrial operations can address both by selecting Timken EnviroSpexx roller bearings.
The advisory committees of the Turbomachinery & Pump Symposia (TPS) invite you to submit an abstract for the 2025 Symposia. The Turbomachinery and Pump Symposia (TPS) is the premier training and networking opportunity for professionals supporting petrochemical and related industries via their machinery expertise. TPS 2025 will be held September 16-18, 2025 at the George R. Brown Convention Center in Houston.
Today's demanding industrial applications require compact, robust connectors that can reliably transmit high currents and voltages. binder, a provider of circular connectors, now offers the perfect solution: special flange components act as plug-in partners for the PBC15 cable connector. This combination enables tailored solutions for a wide range of applications, such as in-drive technology.
Organized by the Turbomachinery Laboratory at Texas A&M University, the annual Turbomachinery and Pump Symposia (TPS)—the 53rd Turbomachinery and 40th International Pump Users—event was held August 20–22, at the George R. Brown Convention Center in Houston.
Have you ever been confused about pipe thread nomenclature? Have you wondered what is the difference between NPT and PT? What about BSPT? If you have asked these questions or similar ones, you’re not alone and this paper is for you! Several different pipe thread designations are used around the world, and some are equivalent or compatible while others are not.
Motion Industries, Inc. is pleased to announce a new Motion Repair & Services location at 20710 Sharmon Road, Houston, Texas, 77038. The new shop, which is entirely dedicated to repair and services, is slated to open in September 2024.
Portescap highlights the B16C gearbox as an ideal solution for optimizing infusion pump designs. This innovative spur gearing solution is tailored for engineers aiming to optimize their infusion pumps without sacrificing performance or reliability. The B16C's compact design reduces the overall length by 3 to 4 mm compared to similar motor/gearbox composites, making it an ideal choice for space-constrained applications.
Bosch Rexroth recently highlighted new drive and actuation technology during the Hydrogen Technology Expo 2024 in Houston. This exhibition and conference examined advanced technologies for the hydrogen and fuel cell industry.
Carrying out routine maintenance can be a chore, but failing to complete regular checks on important pieces of machinery can result in unexpected downtime and lost productivity. Sulzer’s service center in Colton, CA, recently completed an urgent repair on a 700 HP (522 kW) motor, caused by a failed bearing, that could have been easily avoided.
Sulzer Flow Equipment has been selected by TechnipFMC to collaborate in developing new subsea CO2 pump solutions for new technologies. Petrobras’ revolutionary high-pressure separation technology, HISEP, enables the separation of CO2-rich natural gas from oil at the seabed. The process has the potential to provide significant gains in energy efficiency and productivity to Floating Production Storage and Offloading (FPSO) vessels while reducing costs and emissions.
Nidec Motor Corporation has expanded its line of Totally Enclosed Fan Cooled (TEFC) vertical motors, with a new medium-high thrust motor and enhancements to its medium thrust inline motor. These two U.S. Motors products are available in frame sizes 182 through 286 and are specifically engineered for use in severe duty environments.
When precision and efficiency reign supreme, every component plays a role in ensuring optimal performance. Among these components, gear pumps stand out as essential workhorses, facilitating the smooth transfer of fluid power within intricate systems.
Vesconite Hilube NSF61-approved wear rings will be featured in an NSF61-approved submersible pump series developed by a well-known European original equipment manufacturer (OEM).
After years of changing new casings and propellers every three months to their process pump, a metal industry operator switched their worn-out pump to one of Sulzer’s EMW slurry pumps at their melt shop. The client considered the change a leap forward in their slurry pumping technology since the maintenance interval grew significantly, pump efficiency improved, and the change reduced power consumption.
Corrosive chemicals such as chlorine, acids, alkalis and solvents require special pumps to handle their corrosive properties. Centrifugal pumps are most often used and offer advantages during the production process particularly when operating with Stainless Steel ASK Couplings from Miki Pulley.
China is leading the world in the construction of solar, wind and thermal power plants to support its increasing demand for electrical energy. For those that use steam turbines, boiler feed pumps (BFPs) are a crucial asset and selecting the best design to suit the needs of an individual station can have many benefits. When a recent project needed some of the largest start-up BFPs available, Sulzer was selected as the preferred supplier.
Manufacturing, chemical processing, food and beverage, construction, mining, oil and gas, agriculture, and power generation industries all employ the use of turbomachinery. Reliability and minimizing downtime are critical in these applications. Rolling bearings are integral to the operation of pumps and compressors and must be able to withstand moderate to heavy loading and harsh operating environments. A wide variety of ball, roller, and needle bearings can be found in these machines; however, this article will focus on the most common type of bearing used, the deep groove ball bearing.
Routine refurbishment of important rotating machinery is vital for continued, reliable operation but if the original equipment manufacturer (OEM) fails to deliver an optimum service, what other options are available? For one oil company in Nigeria, issues with a gas compressor following an overhaul led to the maintenance team looking for an alternative solution. Sulzer was then selected to support the oil company, not only for its extensive experience in this equipment, but also its local service center that offered a tailored approach.
Increasing energy prices are a reality for every business, so it is important to identify processes that can help reduce operational costs and cut waste. Industries such as petrochemicals, refineries or fertilizer manufacturing have an opportunity to harness the energy in their processes to create electricity and export it to the local grid using hydraulic power recovery turbines (HPRTs). The key to a successful installation is in the selection of an expert designer and manufacturer.
Burckhardt Compression recently partnered with one of Europe's leading steelmaking mills undergoing a significant transformation. The mill aimed to convert one of its plants into a sustainable facility in compliance with stringent environmental guidelines. The project's critical aspect involved reviving four non-Burckhardt compressors that had been inactive for a decade. Acknowledging the crucial role of these compressors in steel production, the mill sought the expertise of Burckhardt Compression.
Danfoss is extending the expansion ecosystem. With stable performance, superior operating conditions, and six models to choose from, the EKE 100 range of superheat controllers and valve drivers supports highly reliable system functioning — encapsulating 20+ years of experience in superheat management.
This year’s WEFTEC technical exhibition and conference will see Sulzer presenting several innovations in pumping, equipment control, filtration and aeration technology for the water and wastewater sectors. Exhibiting at Booth 3625 in the South Hall of McCormick Place in Chicago, IL., Sulzer’s water experts will be available from October 2-4 to discuss new advancements in energy efficiency, reliability and sustainability.
Transfluid LLC was approached by Palmer Johnson to provide a competitive quote to the BAE system for the fishing vessel, The Western Flyer. The ship was chartered by author John Steinbeck for an expedition he chronicled in the book, The Log from the Sea of Cortez.
The Houston Turbomachinery & Pump Symposia (TPS), still organized by the Turbomachinery Laboratory at Texas A&M University, will gather for the 52nd Turbomachinery and 39th Pump Symposium annual event from September 26–28, at the George R. Brown Convention Center in Houston.
At this year’s AIMEX, Sulzer will demonstrate its extensive knowledge of mining equipment. Offering a comprehensive range of services, Sulzer’s experts deliver cost-effective, pro-active maintenance support for all rotating equipment.
AMETEK Dynamic Fluid Solutions (AMETEK DFS) and the former Bison Gear and Engineering Corp. have combined to create a more robust, customer-centric business named Bison. The newly created Bison, a business of AMETEK, Inc., will provide a broader range of high-quality products, unparalleled customization and integration support, accelerated time to production, and global manufacturing flexibility.
The Electrical Apparatus Service Association (EASA) honored Dennis Franklin, an Essex Brownell retiree, for the EASA Exceptional Achievement Service Award.
TPS, still organized by the Turbomachinery Laboratory at Texas A&M University, will gather for the 52nd Turbomachinery and 39th Turbo annual event from September 26–28, at the George R. Brown Convention Center in Houston.
The Transfluid MPD (multiple pump drive) is an innovative split drive module designed to sandwich between the main diesel engine and transmission. It features an integrated flexible coupling on the input side and an SAE standard flywheel and housing on the output side. Gear driven PTO heads provide multiple pump pads for mounting pumps, while the output flywheel ensures adequate power transfer to drive larger transmissions.
Bonfiglioli has announced the successful testing and validation of its highly advanced kit of products designed for battery-powered mini excavators. Following rigorous evaluations by multiple original equipment manufacturers (OEMs) across all continents, the results demonstrate an extraordinary improvement in energy efficiency, surpassing industry standards by at least 20 percent.
AD has closed its merger with The Baron Group, the premier cooperative serving independent groundwater systems distributors, effective June 30, 2023.
When older equipment starts to affect the output from the power plant – operators need to act fast, to avoid production risks escalating. This is especially true for legacy pumps. However, sourcing new units to fit the surrounding infrastructure and application requirements of the plant can be challenging. When a major thermal power plant in Rajasthan, India, faced multiple issues with an aging boiler infeed pump, the energy player overcame supply and technical challenges through their partnership with Sulzer. Sulzer provided a custom solution under its OEM-X line service, that cushioned the impact to production, while offering the assurance of reliable associated support, spanning maintenance and spares for decades to come.
The 2023 EASA Convention, June 25-27, at the Gaylord National Resort & Convention Center in National Harbor, MD. EASA (https://easa.com/convention) supports companies involved in the service and sale of electric motors, pumps, drives, controls, gearboxes and other rotating machinery. Highlights include synchronous motors, machine reliability, leadership, sustainability, EASA's 90th birthday bash, motor maintenance, pump repair, supply chain issues and more.
Brazil’s largest producer of ethanol from sugarcane waste is embarking on a major wave of investment. With plans to build 20 second-generation processing facilities over the next seven years, Raízen has picked Sulzer as a key technology supplier.
AD and The Baron Group, a buying group serving independent groundwater systems distributors, announced March 31, 2023, an intent to merge the two organizations. The merger is expected to close on June 30, 2023.
Pumping systems are responsible for over 20 percent of the world’s electrical energy demand, and in some industrial plant operations, they can account for up to 90 percent of energy usage. Improving the energy efficiency of pumping and mixing systems is crucial in reducing production costs and supporting a more sustainable future. Several options can be available and with energy prices reaching new heights, the return on investment is rapidly reducing.
Sulzer and Siemens Large Drives Applications (LDA) are using their collective expertise to provide operators of large centrifugal pumps with an enhanced digital value proposition: Bringing together their respective IoT-platforms and services, Blue Box and Sidrive IQ, the two companies are collaborating to deliver an integrated solution that improves equipment reliability and cuts operations costs.
Deutsche Messe is reporting 4,000 exhibitors in 2023 and 130,000+ attendees searching for the latest developments in electrification, sustainability, and digital solutions. While one might wonder if the show will ever reach pre-pandemic levels again, it was obvious there’s still a very focused global manufacturing network looking to solve climate, energy, and automation challenges in the coming years.
Motion Industries, Inc. is pleased to announce the promotion of Patrick Cummings to senior vice president and chief financial officer, effective immediately.
Liebherr expands the existing product portfolio of open circuit pumps by the nominal size of 550 and as a double pump by the nominal size of 1,100 cc (1,100 cm3). Moreover, the new nominal size of 100 adds to the LH30VO family.
Keeping ahead of the competition requires a dedicated team of experts and investment in both manufacturing facilities as well as research and development (R&D). In Wexford, this formula has enabled the manufacturing site to remain at the forefront of pump technology as well supporting industry with products for aeration and agitation. After 50 years, Sulzer’s plant continues to deliver some of the most efficient and reliable products available to customers around the world.
Ball valves, gate valves, globe valves, butterfly valves, check valves, and valve assemblies: all these are common and critical components in the oil and gas industry. Their job of regulating hazardous fluid flow in pipelines and piping systems underscores the importance of keeping them in peak operating condition. Unfortunately, one of the most common enemies of valve integrity is rust, which can attack and deteriorate valves during hydrotesting, shipping, and layup.
The following tips from Cortec Corporation make it easy to achieve successful preservation during the three main phases of a valve’s non-operational lifecycle.
In this classic science fiction tale, the protagonist has his futuristic electricity-powered submarine almost destroyed by a giant squid. What if Capt. Nemo created a mechanical “octopus” Kraken that he could pilot to attack and defeat his actual, biological nemesis?
The Power Transmission Distributors Association (PTDA), the leading association for the industrial power transmission/motion control (PT/MC) distribution channel, welcomes a new distributor member: Nelson Electric Motors (Opelika, Ala.)
Siemens is extending its Sinamics G120C-series of drives to include three new frame sizes for high power output ranges. The new frame sizes cover the power output range from 22 to 132 kilowatts (kW), making the series available from 0.55 kW to 132 kW. Standard features of the series include a compact design with optional filter, long cable lengths, full integration into the Totally Integrated Automation (TIA) Portal and simple control and commissioning.
Gasoline engines, pumps, generators and other machines operating in rugged environments require long-lasting components to ensure successful performance. Clutches designed with durable materials can prevent breakdowns, which would otherwise lead to expensive maintenance and downtime. One example of a ruggedized clutch — the Carlyle Johnson's EPC multiple disc electric pulley clutch — consists of a standard electromagnetic multiple disc design and utilizes oil shear to enhance service life.
Overall, the Turbomachinery & Pump Symposia saw 3,815 attendees, hosted 94 technical sessions, and had 274 exhibiting companies. Many attendees commented on the value of networking conversation at the show. From 2021 to 2022, TPS saw an increase in international delegates, with just 19 countries represented in 2021, to 44 countries represented in 2022. Below is a taste of the booths we had the chance to visit.
One of the world’s top fertilizer producers operates a big fertilizer complex in South America. A few years ago, the company started an expansion project that includes three additional phosphoric acid concentration lines. Sulzer was selected to supply the critical evaporator circulation pumps.
Applied Flow Technology (AFT) has expanded their team with the hire of two new engineers and one software developer to join their pipe flow modeling team.
The new production plant is officially in operation after its formal unveiling at Lafert’s 60th anniversary celebrations in San Donà di Piave, Italy, close to the historic headquarters.
The Timken Company has completed its previously announced acquisition of GGB Bearings.
Zero-Max did it again – three entirely new Extra-Duty Overhung Load Adaptor (OHLA) models. Based on decades of experience solving overhung load issues in the most demanding applications, the new designs feature a number of carefully chosen upgrades including spherical bearings, enhanced sealing technology, stronger shafts and a longer profile delivering increased operating life, heavy load capacities, and higher speed ratings.
Sulzer recently attended the Rio Oil & Gas Expo 2022, where visitors discovered its pumps, 24/7 rotating equipment services and chemical separation technologies. Attendees met with Sulzer experts to see how these solutions can maximize process uptime.
Visit ABB at Booth 6438 at WEFTEC 2022 in New Orleans, October 10-12 to meet experts, and view innovative and efficient solutions designed to help the water/wastewater industry keep its operations flowing.
ABB is now enabling customers to remotely monitor the health and performance of general machinery with the ABB Ability Smart Sensor, a key element of the ABB Ability Digital Powertrain.
The Timken Company has reached an agreement to acquire GGB Bearing Technology (GGB), a division of Enpro, Industries (including exclusive negotiations with respect to the French operations of GGB). Founded in 1899, GGB serves a variety of diverse customers, markets, geographies and applications with a product portfolio that complements existing Timken industry-leading engineered bearing solutions. GGB revenue is expected to be around $200 million in fiscal year 2022.
Sulzer has partnered with CELLiCON to scale up its manufacturing technology for nano structured cellulose – a highly sustainable, plant-based alternative to conventional polymers. The technology slashes the traditionally high costs and footprint associated with nanocellulose, allowing it to be scaled and used as a building block for a wide variety of everyday products, from textiles to glues.
The Power Transmission Distributors Association (PTDA), the leading association for the industrial power transmission/motion control (PT/MC) distribution channel, welcomes a new member company, MEM Industrial.
The Houston Turbomachinery & Pump Symposia (TPS) began as a 200-person Turbomachinery Symposium on the campus of Texas A&M University in 1972. The Pump Symposium was founded in 1984 and joined with Turbo for a singular event in 2011. TPS is a vital industry event that offers a forum for the exchange of ideas between rotating equipment engineers and technicians worldwide. For nearly 50 years, TPS is known for its impact on turbomachinery, pump, oil & gas, petrochemical, power, aerospace, chemical, and water industries through two pathways: the technical program and the exhibition.
Bosch Rexroth has expanded its range of standardized self-contained actuators by adding the CytroMotion system solution. With the help of the new compact actuator, linear movements involving forces of up to 110 kN can be achieved in a range of machines and systems in smaller spaces, more efficiently and more sustainably. These benefits can be seen over the entire life cycle. Thanks to fully electric control, CytroMotion also makes engineering and commissioning easier. The efficient power-on-demand drive and the maintenance-free, hermetically sealed design help to save CO2 and minimize operating costs
Voith’s OnCare.Health monitoring solutions include an easy-to-use system for industrial fan and pump drivetrains. It employs state-of-the-art sensor technology and connected components to increase the system’s availability. This allows for easy and reliable monitoring of operating data as well as use in advanced IIoT applications such as predictive maintenance.
A new digital service from ABB is enabling industrial operators to maximize energy efficiency and boost sustainability by identifying motor-driven equipment in their facilities with the best energy-saving potential. The ABB Ability Digital Powertrain Energy Appraisal service draws on data measured from fleets of digitally connected electric motors and variable frequency drives (VFDs) to show where and how much energy can be saved by upgrading to the latest high-efficiency technologies. Industrial operators can then make data-driven decisions when prioritizing investments.
The new decentralized inverter series DGM Modular from Bonfiglioli is dedicated for asynchronous and synchronous reluctance motor control. Thanks to its various features and options our high-level performance solution is perfect for packaging, logistics, material handling, food and beverage and pumps sectors. All sizes of the DGM are characterized by high performance and safety features.
The latest in control technology from Sulzer allows pumping stations and wastewater treatment facilities to talk to each other, providing a better picture of real-time conditions and enabling smarter, more proactive management of the whole network.
Omni Powertrain Technologies has released information about its new electrohydraulic pump combination. The unit was developed for low voltage mobile applications and is ideally suited for the needs of hybrid equipment builders facing spatial constraints.
Global industrial and automotive supplier Schaeffler was honored by the Bearing Specialists Association (BSA) with the 2021 “Bearing Manufacturer Excellence of Innovation in Product Design Award” for its breakthrough OPTIME condition monitoring device.
Voith Turbo will present its compact, variable speed pump drives DrivAx IQ4 and DrivAx RQ4 during Hannover Messe 2022. The new drives extend the broad portfolio of the DrivAx product family. Other highlights at the drive specialist’s exhibition stand will be the self-contained servo drive DrivAx CLDP, whose ten-year success story is set to continue in new sizes, and the DrivAx CLCP, which was specially developed for robotics applications and can be seen live in action at the Voith Turbo stand.
Sulzer has begun the construction of an all-new 7,200 sq. ft. expansion to its Baton Rouge Service Center in Louisiana.
Pumps, motors, brakes and even battery technology are changing how engineers approach mining applications in 2022. Areas like materials, condition monitoring, maintenance-free components and cost-efficient, zero-emission technologies are trending for mining applications across the globe.
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