The digital transformation is fundamentally changing the industry, and digital twins play a central role. They enable real-time monitoring of physical systems, simulation of their behavior, and informed decision-making. A dissertation from the TU Darmstadt Institute for Product Development and Machine Elements (pmd) shows how the FVA-Workbench gearbox design software can be implemented as a platform for creating digital twins of industrial gearboxes. The results demonstrate how the combination of detailed modeling, continuous real-time calculations, and engaging dashboard visualization offers an efficient and user-friendly solution for the development of digital twins.
Siemens announced today that it has completed the acquisition of Altair Engineering Inc., a leading provider of software in the industrial simulation and analysis market, for an enterprise value of approximately USD 10 billion. With this acquisition, Siemens extends its leadership in simulation and industrial artificial intelligence (AI) by adding new capabilities in mechanical and electromagnetic simulation, high-performance computing (HPC), data science and AI.
Realize Live Americas (Detroit) is the digital transformation conference designed for professionals in engineering, manufacturing, product lifecycle management, design and IT/software administration. Connecting users, industry experts and partners to share insights and explore the latest trends, technologies and best practices.
The new KISSsoft Release brings innovations and enhancements for results visualization, allowing you to design even more efficiently, precisely, and productively. Within Gleason’s strategy "Design– Manufacturing – Measure", KISSsoft continues to add functions for simulating cylindrical gear manufacturing. After all, you target a gear design combining the highest strength with low manufacturing costs. KISSsoft offers a variety of rating procedures. Additionally, bearing ratings methods according to Timken have been added.
The Elgeti online spring engineering seminars begin soon. Additionally, Elgeti offers customized and private sessions if needed. Here's a quick look at the schedule:
Study uses a Monte Carlo simulation to investigate the influence of tolerances on the load capacity.
Siemens has signed an agreement to acquire Altair Engineering Inc., a leading provider of software in the industrial simulation and analysis market. Altair shareholders will receive USD 113 per share, representing an enterprise value of approximately USD 10 billion. The offer price represents a 19 percent premium to Altair's unaffected closing price on October 21, 2024, the last trading day prior to media reports regarding a possible transaction. With this acquisition Siemens strengthens its position as a leading technology company and its leadership in industrial software.
Siemens Digital Industries Software has announced the 2025 release of Solid Edge software, bringing new capabilities to its product development software. The latest release also introduces Solid Edge X software, delivering a cloud-enabled secure Software as a Service (SaaS) environment, enhanced with new AI-enabled tools to help users work smarter.
Verification of a drive system should include all main elements of the system, which are gears, bearings, shafts, and depending on the application other parts such as screws, couplings, and connections. Gears are clearly the most complicated parts for verification, but in many cases, a gearbox failure has its origin in a shaft or bearing failure. The subject of this paper is to explain how verification of a drive system based on measured or simulated torque-speed-time data can be handled.
Siemens Digital Industries Software offers Zel X software, a next generation browser-based engineering app for streamlining manufacturing and shop-floor operations. Zel X consolidates software for manufacturing, operations, collaboration, design and simulation into a comprehensive, yet lightweight browser-based solution that delivers value instantly.
Siemens Digital Industries Software has announced the latest updates to its NX software from the Siemens Xcelerator portfolio bringing new and enhanced capabilities to Siemens’ flagship product engineering software that aim to help designers and manufacturers across all industries deliver better, optimized products to market faster.
It’s common to hear the metaverse described as a 3D experience layer of the internet. The “industrial metaverse” is a more difficult concept to define. According to Forrester, it’s an umbrella term for a collection of different technologies. Some of those technologies have existed for years just waiting to come together.
Following a previous blog on the topic, Understanding the Industrial Metaverse, in this blog Stephen Graham, executive vice president and general manager, Nexus, takes an introductory look at the four building blocks, highlighting some of the key issues.
Siemens Digital Industries Software has announced that Emotors, an independent e-drive manufacturer, has taken advantage of test solutions from the Siemens Xcelerator portfolio of industry software to aid in the development and constant improvement of its e-drive systems for hybrids, plug-ins and full electric vehicles (EVs).
The new KISSsoft release 2024 is coming soon! This April will bring you the new system module KISSdesign, accelerating the calculation of complex drive trains and replacing the previous KISSsys software.
RoboDK announces its strategic partnership with Comau, a global leader in advanced automation solutions and robot manufacturer. The latest version of Comau Roboshop Next Gen software seamlessly integrates with RoboDK, making simulation more advanced.
IIjin Electric's collaboration with Siemens began with the company's efforts to effectively integrate electrical design with mechanical design. “This collaboration went beyond simply changing tools. It represented a major advancement in the company's design approach and methodology.
Employing the power of smartphones and Augmented Reality (AR), KUKA has launched its new KUKA.MixedReality software that allows users to visualize the environment of robot cells live on their smartphones to support fast, safe, and intuitive robot startups. The free mobile app displays tools and interference geometries for early detection of potential hazards that can then be eliminated before a robot even starts to work.
With the release of version 9, the FVA-Workbench once again sets new standards in gearbox design, enabling the seamless integration of the latest research results into industrial practice. As a groundbreaking interface between collective research and application, the FVA-Workbench accelerates development and innovation in drive technology. This new release is more powerful than ever, with innovative features for flexible load spectra and improvements in FEM components and shaft-hub connections.
Siemens Digital Industries Software has announced that Space Machines Company (SMC), an Australian space on-orbit services and logistics startup, has used the Siemens Xcelerator portfolio of industry software to design and build the Optimus Orbital Servicing Vehicle. One of the largest commercial spacecrafts being designed, manufactured, and assembled in Australia, is in development at the University of Technology Sydney’s Tech Lab.
Siemens Digital Industries Software recently released HEEDS AI Simulation Predictor software and Simcenter Reduced Order Modeling software. These tools empower engineers to tackle the most complex challenges manufacturers face, delivering predictive performance with speed, precision, and efficiency.
Developing a new gearbox series is costly and time-consuming. This is especially true in marine propulsion, as classification society certifications must be achieved in addition to the required verifications. For this reason, Reintjes offers the same drives for various types of ships. In gearbox development, this means that each application requires different loads and usage profiles, with different service lives and maintenance intervals. Thus, each drive must be designed and calculated with advance consideration of every possible profile.
Solid Edge is a portfolio of affordable, easy-to-use software tools that address all aspects of the product development process. Solid Edge combines the speed and simplicity of direct modeling with the flexibility and control of parametric design – made possible with synchronous technology. The following Q&A discusses Solid Edge 2024 with Dan Staples, vice president, mainstream engineering, Siemens Digital Industries Software.
A good 20 years have passed since the web-based calculation software eAssistant saw the light of day in the digital world. The software is probably the oldest commercial online solution for the design, recalculation and optimization of machine elements such as shafts, bearings, shaft-hub connections, gears, bolted joints, springs, etc. The calculations are based on internationally accepted standards and guidelines as well as technical literature.
In KISSsoft, 97 (yes, ninety-seven!) plastics are available for calculation of cylindrical and crossed axis helical gears. The materials range from unreinforced POMs and PAs to high performance reinforced and internally lubricated materials.
GWJ Technology GmbH has introduced new versions of its integration modules for Solidworks, Autodesk Inventor and Solid Edge. In addition to comprehensive tooth form output in 2D DXF or 3D STEP/IGES for various gear types, GWJ also offers integration modules for its calculation solutions eAssistant and TBK in various 3D CAD systems.
Siemens Digital Industries Software recently announced that Tianneng Battery Group Co., Ltd. has selected the Siemens Xcelerator portfolio of industry software to help it drive innovation and enable digital manufacturing in new battery production.
This review of Ref. 1 summarizes the conclusions of test data and numerical simulations showing that Stribeck curves for counterformal contact are different from Stribeck curves for conformal contact.
KISSsoft helped AGH Racing students in Poland develop steering column gears in the RTC7.0 race car powered by an internal combustion engine. Then they used the software to develop a gearbox for their new electric AWD drivetrain in the upcoming RTE3.0 car. Most importantly, they could optimize the micro geometry of the gears and analyze the influence of different factors on the durability of the gear tooth. KISSsoft made it easier to apply quick changes in the project, as it adapts other tooth geometry to the ones they were working on.
Schunk is proud to announce a partnership with Ready Robotics to develop the Automation Explorer simulation tool. As automation technology advances, simulation technology must progress further to support specification, deployment, and re-deployment of automated systems. Automation Explorer is a state-of-the-art technology where users will virtually experience and interact with Schunk automation technology in a highly immersive and detailed, physics-based simulation tool.
After a long and successful OEM partnership with Ansys, RBF Morph has two proprietary products featured among the world simulation leader's offerings: Ansys RBF Morph Fluids and Ansys RBF Morph Structures.
The two simulation tools are based on RBF Morph's 10+ years of experience with 100+ global customers, including some of the top players and OEMs in the automotive and aerospace industries.
In KISSsoft's scheduled trainings until December 2023, attendees will find introductory training courses, advanced training courses and special training courses on selected topics.
Siemens Digital Industries Software and Stoneridge, Inc. together announce Stoneridge’s adoption of the Siemens Xcelerator portfolio of software and services to support development of its next generation of technologies for the automotive, commercial vehicle and off-highway industries.
GWJ Technology GmbH, a calculation specialist from Braunschweig, Germany, added new functions to the gear modules of its eAssistant web-based calculation software, which has been successful for more than 20 years.
Siemens Digital Industries Software and IBM recently announced they are expanding their long-term partnership by collaborating to develop a combined software solution integrating their respective offerings for systems engineering, service lifecycle management and asset management.
In the KISSsoft shaft calculation, the proof of fatigue strength can be performed by generating an equivalent stress verification according to the FKM Guideline.
In an urgent assignment, a gear has to be designed, with the engineer already knowing the required reduction ratio, torque and speed. On the manufacturing side, the preferred materials, possible qualities and the reference profiles are specified. This initial situation represents an everyday task.
NYCU (National Yang Ming Chia Tung University) Vulpes Racing—founded in 2008—is a Formula Student Team that combines mechanical engineering, industrial design, public relations, video production and marketing expertise.
Siemens Digital Industries Software and Daimler Truck AG recently announced a new collaboration to implement a state-of-the-art digital engineering platform built using the Siemens Xcelerator portfolio of software and services. The new platform will enable Daimler Truck to explore a future of commercial vehicle innovation and the efficient product development and lifecycle management of trucks and buses and will be rolled out globally across Daimler Trucks’ engineering hubs, brands and business segments.
The new KISSsoft release 2023 comes with numerous novelties. Among others, Gear Mesh Frequencies (GMF) can now be calculated for cylindrical and bevel gears. GMF results are visualized in two different diagrams, i.e. GMF versus rotational frequency of the reference gear, and GMF versus amplitude.
This study presents a simulation method for considering complex wheel bodies in an analytical tooth contact model. The wheel body is considered using reduced FE stiffness. Reduction points are defined over the width and linked with the analytical gear.
For cylindrical wheel bodies, comparative calculations show fewer deviations from the expected results with the new method. This is due to the additional degrees of freedom in the FEM model. In the calculation with cylindrical wheel bodies, bending due to axial force in tooth contact could also be verified in addition to the deformation in tooth contact and the influence of the shaft-bearing system.
I think I spend more time talking about ball bearings today than at any other time in my career. Ball bearings have always had a large place in automotive, but not typically in high demand positions—other than a few niche areas. High demand positions, such as axles and planetaries, were typically reserved for tapers, needles and cylindricals. The landscape is changing quickly.
Siemens Digital Industries Software announced that the latest release of Simcenter software for mechanical simulation helps streamline electrification engineering projects, assists new aircraft meet margins of safety, simplifies durability testing across many industries and much more.
EV developers are finding a competitive edge through efficiency gains not only in new battery pack technology and electronic components, but also through new developments in electric machines.
Hexagon’s Manufacturing Intelligence division recently introduced Elements, new simulation software that helps engineering teams understand the behavior of systems that are becoming increasingly complex in modern products. Using the software, teams can evaluate the performance and feasibility of new design concepts quickly to inform more efficient product development and reduce risk and cost.
Hexagon’s Manufacturing Intelligence division has introduced Elements, a new simulation software that helps engineering teams understand the behavior of systems that are becoming increasingly complex in modern products. Using the software, teams can evaluate the performance and feasibility of new design concepts quickly to inform more efficient product development and reduce risk and cost.
Next-generation technology—everything from the electrification of vehicles to e-motors, bearings, mechatronics, and thermal management—was discussed during the Schaeffler Symposium 2022 in Detroit. I sat down with Jitesh Modi, director of engineering, during the event to discuss the “reinvention” of bearings for EV applications.
Applied Flow Technology (AFT) has expanded their team with the hire of two new engineers and one software developer to join their pipe flow modeling team.
Next-generation technology—everything from the electrification of vehicles to e-motors, bearings, mechatronics, and thermal management—was recently discussed during the Schaeffler Symposium 2022 in Detroit.
GWJ Technology GmbH has extended the output option of tooth forms of involute gears. GWJ has extended the output of tooth forms in 2D DXF format in its calculation modules single cylindrical gears, cylindrical gear pairs, planetary gear trains, three- and four-gear train systems, gear racks and involute splines as part of the new versions of its calculation solutions eAssistant and TBK.
Walk into any gear manufacturing facility and you'll find legacy equipment that has been running successfully for decades. While these machines offer insight from a historical perspective, it's the equipment moving gears through production cells hinting at the factory of the future and the role robotics and automation will play.
What's the latest in software design and simulation in the power transmission market? Here's a recap of some of the latest software solutions for bearings, gears, drivetrains and e-mobility applications.
With the help of KISSsoft, the user can now estimate the influence of manufacturing deviation on the resulting transmission error and excitation force.
Siemens Mobility is presenting its new digital business platform Siemens Xcelerator at InnoTrans 2022. Siemens Xcelerator is an open digital business platform with the ambition to create a powerful ecosystem of partners who can jointly accelerate digital transformation and sustainability in mobility at scale. By opening interfaces for all participants of the mobility ecosystem, Siemens Xcelerator helps connect the real with the digital worlds – a first-of-its-kind innovation in the rail industry.
Dontyne Gears is looking forward to IMTS to promote the company’s range of gear design services developed during COVID restrictions. Dontyne Gears continues to work with companies to complete design projects including CAD models and drawings if required. They recently purchased an Okuma Genos 5-axis to add to the Osaka Siemitsu high accuracy gear inspection center already in house for prototyping. As well as cylindrical gears it is possible to produce straight, spiral, and hypoid bevels. The work is facilitated by using Gear Production Suite from Dontyne Systems to generate tool forms, G-code, and inspection protocols which can be used by the machines.
A new version of the MESYS shaft and rolling bearing analysis software including new functionality is available. The bearing analysis software allows the calculation of the load distribution within the bearing and bearing life according to ISO/TS 16281 and it is integrated in a shaft system calculation with additional possibilities like modal analysis, strength calculation for shafts and interfaces to gear calculations. Currently the software is used by customers in 30 countries on four continents.
2022 marks the 20th Anniversary of SMT’s focus on providing the tools and knowledge to drive engineering innovation in gearbox system analysis. With this historic company anniversary, the company has announced the return of the North America User Forum.
The new KISSsoft Release 2022 provides numerous innovations - amongst others, in order to include the tooth fatigue limit in the verification, the information can be generated from time series.
JIE USA has released a 3D CAD gearbox and gearmotor configurator to help engineers choose motors and drives on-demand. The online tool enables engineers to identify the correct product for their design or application based on custom parameters and deliver the CAD model or PDF datasheet they need to do their job efficiently.
Siemens Digital has added features and updates for Simcenter SPEED, Simcenter Motorsolve and Simcenter MAGNET 2022.1 to improve accuracy, flexibility and connectivity. This 2022.1 update makes Simcenter SPEED and Simcenter Motorsolve more accurate and better integrated to Simcenter STAR-CCM+.
SEGULA Technologies and British scale up Senseye, specialized in predictive maintenance based on artificial intelligence, have announced the signing of a partnership.
SMT's latest webinar "MASTA Support - Tips, Tricks and FAQ" will take place May 4, 2022. The SMT customer support team receive queries covering all areas of MASTA, with industry 'hot topics' inevitably arising. In this webinar, SMT engineers focus on answering some of the queries that frequently make it into their support inbox.
At Automate 2022, attendees will have the opportunity to experience how complete, end-to-end automation solutions from KUKA Robotics can help them exceed their production goals.
Gates has announced the launch of Gates Design Power, a new software platform offering multiple digital design tools to support the engineering and specification of belt-drive systems across a broad array of applications, making the process easier and more robust than ever before.