Selecting a drive, whether for a new application or to replace an existing one, doesn’t have to be a traumatic experience. The key to success lies in asking a logical sequence of thoughtful questions.
Kollmorgen has announced the latest update to its SafeMotion Monitor (SMM) firmware: SMM2.0. This upgrade allows OEMs to leverage SMM functional safety features with more encoder and motor types to support a wider range of applications such as material forming, multi-axis measurement equipment, food processing and food packaging.
Mechatronic drive systems are intricate by nature. Tailoring solutions to meet the specific needs of our customers, SDP/SI motion control specialists integrate carefully selected components—such as DC motors, BLDC motors, stepper motors, gearheads, controllers, sensors, and housings—into a cohesive, high-performance drive system. Let’s collaborate!
Closed-loop control systems can handle a wide range of motions with a wide range of loads if the control system and the mechanics of the system are properly designed for the task. A couple of the more difficult combinations to design for are high inertial mismatches and backlash with hard gearing. The question is not just how to make the system stable but also how to get the desired performance.
Thomson Industries, Inc. has released a true collaborative extension of cobots. The new Movotrak CTU 7th axis features collision detection settings for programming and control benefits. An industrial robot transfer unit (RTU) has also launched, which can be easily integrated with a user’s preferred motor and drive. Adding a horizontal operating range up to 10 meters, the Movotrak cobot transfer unit (CTU) sets itself apart with collision detection that stops the cobot when it encounters an obstacle, facilitating collaboration and increasing productivity.
A motion controller with even more possibilities: With the new MC 3602 B and MC 3606 B motion controllers, the selection and commissioning of drive systems is now even simpler. With the compact MC 3602/06 B, DC-motors, brushless DC-motors and linear motors can be operated with the typical position encoders as servo drive in accordance with CiA 402. Also new is the support of stepper motors with encoder as servo or without encoder in open-loop operation. The products "speak" EtherCAT, CANopen, RS232 and USB.
State-of-the-art doesn’t begin to describe ABB’s revamped robotics and training facility in Auburn Hills, MI. The upgraded factory serves as a U.S. hub for developing AI-enabled technology helping businesses respond to labor shortages, global uncertainty and sustainable manufacturing.
ABB Robotics has launched an Energy Efficiency Service providing manufacturers with a package of consultation, analysis and tools to increase the energy efficiency of their robots. The service offers up to 30 percent energy savings1, addressing the high energy costs that hinder the competitiveness of 58 percent of surveyed global manufacturers, according to a recent Energy Efficiency Movement report.
Closed Loop control systems can handle a wide range of motions with a wide range of loads if the control system and mechanics are properly designed for the task. A couple of the more difficult combinations to design for are high inertial mismatches and backlash with hard gearing. The question is not just how to make the system stable, but rather how to also get the desired performance.
Kollmorgen has released its new PCMM2G programmable motion controller.
The Smart Function Kit Pressing, a complete mechatronic package from Bosch Rexroth for the quick realization of servo presses, is now available with force control. This means that it is now also possible to perform processes in which the target force must be kept constant over a defined period of time. Intelligent e-tools speed up the selection and configuration of the modular servo press. The pre-installed operating software facilitates quick and easy commissioning, process definition, and line integration.
Mitsubishi Electric Automation, Inc. is celebrating 50 Years of “The Difference in Your Machining” at the International Manufacturing Technology Show (IMTS) from September 9-14 in Chicago. Since 1974, Mitsubishi Electric Automation has been supporting the Machine Tool industry through service and repair and is celebrating with a gold-themed booth, giveaways, and new machine tending solutions.
Red Lion is pleased to announce the launch of two new programmable Remote Terminal Units (RTUs), VT-MIPM-138-D and VT-MIPM-248-D. Equipped with onboard I/O and designed for uncompromising performance in extreme environments, the industrial controllers are ideal for a wide range of rugged, process-oriented applications in water and wastewater processing, oil and gas production and other advanced automation settings.
With the TwinCAT Runtime for Linux, Beckhoff is opening up new application possibilities for real-time control. In the future, several TwinCAT Runtimes can be executed on a single industrial PC for the first time, enabling users to combine different system parts on one large computer, for example. With this hardware consolidation, computing resources are better utilized. Furthermore, accessing a GPU (graphics card) from the real-time environment will be possible, which is used as a hardware accelerator for particularly computing-intensive applications such as vision.
Motorized rotary tables RTLA-100-350HJ from Intellidrives features IP65 rated ingress protection. IP65 rating assures against ingress of dust and water jets against the rotary table surface. The hollow shaft table is integrated with a high rigidity cross-roller bearing. This structure improves permissible thrust load and moment load while maintaining high torque.
Thomson Industries, Inc. has added advanced controllability options to its Electrak LL line of long-life electric linear actuators. In addition to the 600 km of maintenance-free life and 100% duty cycle performance inherent to all the Electrak LL models, machine designers can now get absolute position feedback, CAN bus integration, reduced current flow and higher speeds.
Linear guides, bushings, ball screws, stages, tables and motion control systems continue to evolve to meet the needs of factory automation, machine tools, and mechatronics. These components will continue to add sensors, electronics and software to meet new industrial requirements. We've spent time on the trade show circuit recently to report on new innovations in linear motion technology.
Faulhaber is introducing a new motion control system. Integrated in the powerful brushless motors of the Faulhaber 22xx...BX4 family, the new Integrated Motion Controller 22xx…BX4 IMC, impresses users with its extensive range of functions and outstanding performance. Extension in length compared to the motor alone is 18 mm only including a full featured servo controller and a 12-bit encoder. To top this, the full performance of the motors can be used in all different executions.
Kollmorgen has announced the latest update to its AKD2G servo drive. With the introduction of these new features, Kollmorgen has broadened its offerings to additionally support PROFINET IRT and Ethernet/IP with CIP Sync alongside CANopen, EtherCAT, and FSoE time-synchronized communication protocols. Each protocol is rigorously tested with a variety of motion controllers and certified by industry standards organizations.
In Watch Valley, a region between Basel and Geneva, an ecosystem has developed over several centuries around the watch industry and the smallest precision components for micromechanical devices. Machine builders such as Esco SA in Les Geneveys-sur-Coffrane and Affolter Group SA in Malleray are an important part of this ecosystem. Their CNC machines are used to manufacture the smallest gears, screws, shafts, and other components at maximum precision, practically laying the foundation for the famous precision of Swiss watch movements.
Heidenhain Corporation announces acquisition of a new Silicon Valley headquarters located in Fremont, California. The 12,000 square foot Manufacturing Innovation Hub will house office space for Heidenhain Corporation’s regional sales and support staff as well as a 6,000 square foot equipment demonstration lab.
Complementing the OES (Optimal Engineering Systems Inc.) growing line of single and multi-axis positioning stages is the Allegra Series of Stored Program Motion Control Systems Controllers. The Allegra Series of Controllers is available as a desktop (pictured) or 19-inch rack mount system.
The release of the maxon EPOS4 Micro 24/5 CAN positioning controller has realized the option of significantly minimizing the “real estate” traditionally occupied by motor controllers.
The AY110-40-01 Rotary Stage (pictured) from Optimal Engineering Systems, Inc. (OES) offers the users a high precision, low profile, compact motorized rotary stage.
With the CP150 compact controller, the wait for the electronics to start up again after the engine is shut down for a short time is completely eliminated. This saves time and increases productivity in everyday work. Operators can eliminate the wait and also decrease emissions with the CP150, reducing their environmental footprint. B&R uses the vehicle's battery for the standby function.
Intellidrives Theta 2 theta stage consists of two rotation stages arranged in such a way that axis of rotation for both the stages are same. Both stages have preloaded ball bearing guides for wobble free rotation and positioning. 360° limitless movement is possible for inner and outer stages.
Advanced Motion Controls (AMC) is proud to announce the release of the FE060-25-IPM FlexPro series servo drive. This drive is designed to provide advanced control and power in one compact package, making it the perfect choice for a wide range of industrial and commercial applications.
ABB Robotics has extended the scope of its free Wizard Easy Programming software to include its six-axis industrial robots powered by an OmniCore controller in addition to its collaborative robots. This makes ABB the first robot manufacturer to offer an easy-to-use, no-code programming tool for cobots and six-axis industrial robots, lowering barriers to automation for new users and offering ecosystem partners and integrators an efficient tool to support their customers.
Olympus Controls is now inviting manufacturing professionals to AT&T Stadium for ‘Waves of Innovation’ a unique event featuring live demonstrations of the newest automation and robotics solutions presented by veteran problem solvers ready to discuss attendees’ manufacturing challenges. Armenta looks forward to hosting more than 20 different automation companies showcasing a wide range of automation: from collaborative robots handling grueling sanding and polishing tasks, to vision-guided robotic arms picking up items using deep learning algorithms, along with applications for automated machine loading, laser marking, and much more.
Danfoss is extending the expansion ecosystem. With stable performance, superior operating conditions, and six models to choose from, the EKE 100 range of superheat controllers and valve drivers supports highly reliable system functioning — encapsulating 20+ years of experience in superheat management.
Galil Motion Control, a renowned industry leader in the motion control market, is proud to announce the successful attainment of UL/CSA certification for several of its premier controller series. This milestone exemplifies Galil’s undying commitment to advancing safety, reliability, and quality in the products it delivers to customers globally.
Heidenhain Corporation announces its participation in the Canadian Manufacturing Technology Show (CMTS), taking place from September 25-28th, 2023, at the Toronto Congress Centre, North, in Etobicoke, Ontario.
Transfluid LLC was approached by Palmer Johnson to provide a competitive quote to the BAE system for the fishing vessel, The Western Flyer. The ship was chartered by author John Steinbeck for an expedition he chronicled in the book, The Log from the Sea of Cortez.
Automation specialist B&R is using this year's PackExpo exhibition in Las Vegas to feature open solutions with Codian robot mechanics, now integrated and rebranded within B&R. The Codian portfolio of delta configurations, including class-leading hygienic models, is open to any control platform and can be incorporated into any machine configuration. B&R's Machine-Centric Robotics solution combines Codian mechanics and B&R controls to offer machine builders and manufacturers single-source robotics and automation for precise synchronization and ease of engineering – ideal when implementing highly flexible packaging solutions.
In everyday life and in the technical fields we often discover that certain decisions are based on “scientific data” when, in fact, they are often founded on historic conclusions that have not been challenged or re-evaluated in a long time. One such common myth is that for a stable and well-tuned drive you should match the motor’s inertia to the load inertia, which is typically done using a gearbox. Two factors lead to that conclusion: a. there is an optimization formula using the time constant of the motor and the load torque that shows that the best acceleration will be achieved if the reflected load inertia matches the rotor inertia; and b. a PID controller, which was commonly used when electric servos entered the marketplace, tend to perform best and appear to be most stable when the inertia are close or matched.
The new version 3.50 of Softing Industrial's edgeConnector products is now compatible with ARM processors. This significantly expands the application possibilities.
Binder USA announced new angled variants of its snap-in 720 and NCC 770 series miniature connectors. A notable design change is the addition of a threaded ring between the contact body and the angled housing. This enables connectors to withstand loads that far exceed standard requirements, even when the force is applied at an angle to the connector axis.
With the unique combination of a sensor system and kinematics working independently in six degrees of freedom, the Smart Flex Effector compensation module gives industrial robots a sense of touch similar to that of a human hand. It thus allows the automation of processes that were previously difficult to manage or could only be performed manually. The innovation was honored at Hannover Messe with the Hermes Award 2023, the most prestigious international industry prize. The Smart Flex Effector increases the range of applications for robots because it sensitively compensates for tolerances in real time. Users can thus automate joining process, complicated assembly movements or difficult handling tasks. The compensation module can also be retrofitted in existing robotic applications.
With its flexible multiproduct line for rotary encoders, Sensata has developed a sustainable solution. The heart of the precise sensor assembly system: The Smart Function Kit for pressing processes. The complete mechatronic package with preinstalled software reduces the programming to a minimum. Engineering, commissioning, and quality assurance become quicker, easier, and more cost-effective.
Festo introduces the company’s latest online productivity tool – Electric Motion Sizing – for error-free sizing of linear and rotary electromechanical systems. Electric Motion Sizing improves project efficiency by slashing the engineering time required for identifying and specifying harmonized electric motion systems. Multi-axis handling systems can be specified with Electric Motion Sizing’s sister productivity tool Handling Guide Online, which offers similar benefits.
On the occasion of the company's 75th anniversary, Faulhaber received a special honor by the municipality of Schönaich: From November 1, the street leading to the company site will be called Faulhaberstraße and the company building will bear the house number 1.
A high force Linear DC servomotor from Moticont has been added to their expanding line of voice coil or moving coil motors. The LVCM-095-038-01 Linear Voice Coil Motor is a true servo motor featuring zero cogging, high accuracy, and high repeatability when operated in a closed positioning loop
Kollmorgen recently announced the new P80630-SDN stepper drive. Customers can now benefit from features such as smoothness, precision and torque across the full speed range in a significantly more compact package that enables smaller, lighter, more versatile machines. Kollmorgen will also be introducing additional stepper drives and features in the coming months, building upon the new, flagship P8000 stepper drive platform.
Bosch Rexroth will showcase one of the industry’s most complete solutions for factory automation, robotics and smart manufacturing at ATX West 2023 on Feb. 7–9 in Anaheim, Calif.
Intellidrives EtherNet/IP compatible Motion is a scalable and comprehensive solution that provides a common application interface and services for general purpose I/O and motion control that is fully compatible with standard Ethernet/IP topologies, minimizing integration effort with Ethernet/IP-based PLCs.
The DMC-3x01x Motion Controller Series is Galil's latest generation single-axis motion controller. It uses a 32-bit RISC processor to provide higher speed than older models. Like all Galil controllers, programming the DMC-3x01x is simplified with two-letter, intuitive commands and a full set of software tools for servo tuning and analysis.
Offering a track with stronger magnets for their linear motors than previously available, ETEL introduces the new MWD+. This magnet-track family is compatible with any existing LMG and LMS linear motor from ETEL, enabling up to 15 percent higher continuous and peak forces compared to the existing MWD product.
Micropsi Industries today announced that its artificial intelligence (AI)-based software MIRAI is now compatible with numerous robots produced by FANUC, a leading supplier of robotics and factory automation in Japan, and its U.S. subsidiary FANUC America. With MIRAI, FANUC customers can now add valuable hand-eye coordination to multiple FANUC industrial and collaborative robots (cobots) to handle difficult-to-automate functions such as cable plugging and assembly.
Parker Hannifin is releasing the new Parker Motion Controller range for the global industrial automation market. Intelligent, multi-axis Parker Motion Controllers combine machine logic, real-time motion control, advanced safety features and visualization in a completely scalable solution.
Emerson will present new solutions that drive operational excellence in packaging and food and beverage processing applications at PACK EXPO International 2022 on October 23-26 in Chicago. Today’s packaging lines must accommodate an unprecedented level of product variety and packaging complexities, but there are powerful automation capabilities that can significantly improve productivity, efficiency and sustainability for consumer-packaged goods (CPG) companies. Emerson’s tools, technology and expertise can help packaging and production lines reduce waste, empower decision making, improve facility safety, sharpen the accuracy of critical measurements, increase machine availability and much more.
Jake Schieffer is taking on a new role within Beckhoff USA as vice president of sales. This promotion results from Schieffer’s significant successes as regional director – Midwest. In the newly created national position, he will continue to promote business alignment throughout the sales organization and accelerate growth across the U.S. Based at the Beckhoff USA headquarters office in the Minneapolis area, Schieffer reports to President Kevin Barker. After Schieffer’s promotion, Steve Boelte was selected to fill the position of regional director – Midwest.
KMC Controls is delighted and saddened to announce the retirement of Chris Kreuter, an innovator whose career spanned more than 50 years with the company.
Chris' career started 52 years ago when his father, Ken Kreuter, founded Kreuter Manufacturing - today called KMC Controls.
Optimal Engineering Systems, Inc. (OES) has introduced the XYR-300-400 Alignment Stage offering +/- 3-micron accuracy for industrial, medical, semiconductor, production, research, and laboratory applications.
Bosch Rexroth is now offering linear modules for small handling applications with its new SHB and SHL models. These modules are suitable for more than factory automation; they are designed for lighter load applications, such as in medical labs, universities and vision systems. With simple USB to laptop connectivity, monitoring and controlling are easy to achieve.
Time Sensitive Networking (TSN) is highly recommended when embarking on a digital transformation journey and modernizing the architecture of your machines. By doing so, companies can make sure they will be able to support both information technology (IT) and operational technology (OT) communications on the same network while delivering reliable, unmatched performance in data sharing. This means that they will be able to smoothly integrate any asset they want at any stage of their digitalization.
Effective April 1, 2022, Dr. Fritz Faulhaber GmbH integrates subsidiary PDT Präzisionsdrehteile GmbH from Nürtingen and thereby welcomes 34 new specialists to the Schönaich location. Thanks to this strategically planned step, Faulhaber can, with a machining center of its own, respond more quickly to individual requests and expands competencies in the area of machining production.
Bosch Rexroth’s electromechanical cylinders (EMCs) are now available in a high-force, high-precision, low-maintenance version - the EMC-HP. Designed for heavy loads up to 100 kN, the new actuators are robust, compact and low-maintenance. Based on the reliable planetary screw drive, users will benefit from impressive continuous power even under harsh conditions. This is thanks to both the new oil-bath lubrication and the optional water cooling directly on the screw itself. As with the other members of the EMC family, a fully digital process, from selection through to ordering, shortens the engineering time.
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