CNC Onsite, a Danish mobile machining expert, has extended its in-situ yaw ring repair service, which can now handle a range of common wind turbine platforms. Since nacelle layouts and working space around the yaw ring differ, each turbine type requires a custom machine setup. With the expanded service, CNC Onsite meets the growing demand for its cost-effective repair over replacements.
Whether in traction motors for rail transport, wind energy systems, or drive technology, the use of electric motors or generators with frequency converters is increasingly becoming the norm. However, this trend also introduces the risk of electrical voltage developing between the inner and outer rings of rolling bearings.
Call it destiny, divine intervention or good ole-fashioned fate, speaking with Alejandro Pardiñas, CEO of Atlantic Bearing Services (ABS) and ABS Wind, one gets the impression he had no choice other than to become a mechanical engineer. This was evident way back when his great-grandfather became a mining engineer for Rio Tinto.
Antonio Martin Hernandez, Marco Partidas, Dayan Leng Armenteros, and Laura Vazquez diligently working on various components that require special attention. They are focused on inner rings (IRs) for cylindrical roller bearings, which play a crucial role in reducing friction and supporting radial loads. Additionally, they handle bevel gears, essential components in gearboxes that change the direction of torque transmission across various industrial applications.
The Spain-US Chamber of Commerce in Florida is proud to announce that the recipients of the 2024 Ponce de León Awards for "Company of the Year" are Iberdrola and its U.S. subsidiary, Avangrid and the "Executive of the Year" is Alejandro Pardiñas, CEO of ABS, recognizing their exceptional contributions to energy innovation and industrial leadership.
The Sartell City Council has signed a Purchase Agreement with Niron Magnetics for 79 acres of public land on the east side of 4th Avenue South. This property, part of the 167-acre Champion Plat acquired by the City of Sartell last year during the purchase of the Mill District, marks a significant development for the community.
Nine months into building the most powerful test bench for main bearings to date, R&D Test Systems, Denmark’s wind turbine test specialist, has completed the 3,700 metric ton foundation and is now designing and welding the test bench parts that will perform extreme test loads on main bearings for 25 MW wind turbines. With delivery in 2025, the test bench is bound for LORC’s new main bearing test facility.
ZF Wind Power has announced a major milestone for the Indian market: the total production of 50 GW gearbox capacity at its state-of-the-art manufacturing facility in Coimbatore, India. This achievement underlines ZF’s commitment to India's renewable energy landscape, while strengthening their position as a strategic partner on the road to a sustainable future.
Wind turbines have a decisive role to play in the expansion of renewable energy. Schaeffler is a market leader and strategic development partner in the wind technology industry, leveraging closed loop engineering to play a key role that goes far beyond the provision of bearing solutions for on- and offshore wind. Working in close partnership with turbine and gearbox manufacturers, the company supports wind turbine development through state-of-the art system simulation, realistic test-bench testing, and field measurement campaigns.
Mona Neubaur, deputy prime minister and minister of economic affairs of North Rhine-Westphalia, recently presented the NRW.Global Business Award 2024 to Flender CEO Andreas Evertz. Flender was one of four winners honored at the 20th anniversary of the Award at the K21 Ständehaus in Düsseldorf.
ONYX Insight has unveiled a new upgrade to its fleetMONITOR technology which will enable wind operators to monitor the health of their turbines using data from Bently Nevada System.
This report derives the equation for relative elastohydrodynamic lubrication (EHL) film thickness. Mineral (MIN), polyalphaolefin (PAO), and polyalkylene glycol (PAG) lubricants with viscosity grades of ISO 320, 150, and 32 are analyzed.
There is growing financial risk to maintaining operational wind turbines. The average lifespan of a wind turbine is around 20 years and as components within turbines begin to approach the end of their lifecycle, performance can decline resulting in reduced productivity. Meanwhile, recent reports have highlighted that new, larger capacity machines could lead to a rise in component failures and mechanical breakdown issues as manufacturers push to develop bigger turbines, faster.
NKE Austria GmbH (Booth #3C16) will exhibit at this year's Husum Wind trade show taking place September 12-15 in Husum, Germany. The Austrian bearing manufacturer participates for the first time at the fair for renewable energies in Northern Germany.
Nearthlab, a leading provider of autonomous drone technology, announced that the company is scaling up its strategic partnership with ONYX Insight, a global provider of predictive maintenance solutions (PdM) beyond North America to Europe and APAC. The expansion comes a few months after the initial kick-off in March.
Schaeffler introduced a Wind Power Standard for wind turbine bearings more than ten years ago, which considers the high demands on the reliability of turbines and associated components. This standard for products and processes ensures that wind turbine bearings are subject to the highest quality standards, as also implemented, for example, in the automotive industry, and in the aviation and aerospace sectors. The start of the year marked the manufacture and delivery of the millionth bearing by Schaeffler in accordance with the Wind Power Standard.
Heidenhain Corporation will be exhibiting at Cleanpower, May 22-25 in New Orleans, LA. The booth (#1514) will feature technologies from two companies in the Heidenhain family of brands—Leine Linde and LTN—that can reduce challenges related to wind turbine service and boost overall uptime.
Bearing manufacturer NKE Austria GmbH is entering into a strategic partnership with Kugler Bimetal SA, a Swiss producer of bimetallic components and tribological surface finishes. The cooperation was announced at the Hannover Messe in April 2023.
At this year’s Hannover Messe, NKE Austria GmbH will present bearings for wind turbine gearboxes and generators. The Austrian bearing manufacturer has more than 20 years of experience in the wind energy sector. NKE bearings have been installed in more than 4,000 wind turbines across Europe, the USA and China, equivalent to more than 10,000 MW of installed power.
PT products such as gears, motors, pumps, fans and bearings will—without a doubt—continue to run through rigorous and harsh environments for the foreseeable future, but software and hardware improvements aim to disrupt unplanned downtime and machine maintenance through a series of new condition monitoring assets.
Wind-turbine drivetrains undergo severe transient loading during start-ups, shut-downs, emergency stops, and during grid connections. Load cases that result in torque reversals may be particularly damaging to bearings, as rollers may be skidding during the sudden relocation of the loaded zone. Seals and lubrication systems must work reliably over a wide temperature variation to prevent the ingress of dirt and moisture and perform effectively at all rotational speeds in the gearbox. Many wind-turbine gearboxes have also suffered from fundamental design issues such as ineffective interference fits that result in unintended motion and wear, ineffectiveness of internal lubrication paths and problems with sealing. Improving the resistance of future gearbox designs to all these issues is a key to the future cost of energy generated by wind turbines.
The European Union aims to expand the capacity for wind power generated at sea to at least 60 gigawatts by 2030. With its sealing solutions for the foundation structures, Freudenberg Sealing Technologies helps ensure that new wind turbines reach a service life of at least 30 years or more despite the rough conditions at sea.
The automotive and industrial supplier Schaeffler has signed a contract with the CERATIZIT Group for the acquisition of CERASPIN. Based in Livange, Luxembourg, CERASPIN has over 25 years’ experience in the development and production of premium ceramic products, the majority of which are processed into rolling elements for various bearing applications.
In its largest order to date, Danish wind turbine test specialist R&D Test Systems will develop the 30 MW powertrain and gearbox test bench for ZF Wind Power’s future “Test & Prototype Center” at Lommel, Belgium. Capable of simulating the multiplicity of wind loads that a nacelle powertrain might experience in its lifetime, the test rig, to be delivered in 2024, will help improve product reliability and shorten time to market.
Wind farms are expanding around the world. This is good for climate change. Wind turbines are being installed on the high seas with nacelle heights of more than 100 meters and rotor diameters of nearly 170 meters. This increases both the electricity yield and economic efficiency. Freudenberg is aiding wind power’s conquest with high performance components and materials.
ONYX Insight examines how digital tools can provide wind energy solutions, from day-to-day problem solving to future-proofing operations and maintenance (O&M) strategies through condition monitoring technologies.
One of ONYX’s customers and a leader in driving up the reliability and asset performance of the wind industry, Pattern Energy, uses ONYX turbine monitoring for over 1,100 wind turbines. Across this fleet ONYX connects several CMS hardware types to fleetMONITOR, a multi-brand solution for drivetrain monitoring. Two of the wind farms were retrofitted with ecoCMS in 2018, the technology with which ONYX disrupted the CMS industry.
The gear and gear drive segment of mechanical power transmission continues to focus on performance, reliability and safety. There are several new products offering increased load capacity, reduced friction and longer service life. For those components unable to keep up with industrial demands, there’s a gearbox MRO team waiting to handle emergency repair services.
Mainshaft bearings inside wind turbines are subjected to extremely harsh operating conditions that result in failure patterns which include surface-initiated fatigue, abrasive wear and uneven internal load distribution. This webinar will introduce you to the latest engineering advancements in spherical roller bearing design, including solutions that allow potentially damaging thrust to be safely transferred through the bearing to the housing support. The resulting reduction in torque, friction and heat significantly improves the overall efficiency of the system, thereby enabling the wind turbine to generate more power – more reliably!
Learn about the effect Covid-19 had on the industrial gearbox market and how the industry is predicted to recover.
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