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While it is valid to state that energy
efficiency is defined as the same level of production being achieved at an overall lower energy cost, it is equally important for today’s machine builders and automation engineers alike to remember that an energy-efficient system can actually translate into higher productivity. This is achievable through a comprehensive approach to energy management.
Before Mike Cicco was involved on the engineering side, he used to sell robotic systems to manufacturers. Most of his sales pitches were met with hesitation and skepticism as he tried to explain the “benefits” of replacing employees on the shop floor with an automated system.
When your $100 “Rolex” falls apart on your wrist, well, what did you expect? But when bogus bearings find their way into safety-sensitive applications, lives are at stake.
In keeping with a national push to bring greater energy efficiency to wastewater treatment plants, a Pennsylvania facility used data loggers to analyze motor utilization, a first step toward cutting energy costs and meeting environmental rules.
Much of the industrial energy being
consumed by systems is wasted through inefficiency. For this article, a system will be defined as the following components working together: electrical input power, variable frequency drives, induction motors, gearboxes and transmission elements
(chains, belts, etc.).
Our politicians in Washington continue dithering over the Obama administration energy bill aimed at developing alternative, green sources of energy production. As a result, when this country will have a viable energy program in place is anyone’s guess, given the usual D.C. gridlock. And yet, Americans can take more than cold comfort in the fact that at least some government agencies—U.S. Department of Energy (DOE)—and the private sector—some major manufacturers—are doing more than their share of work in trying to
harness our existing, fossil-based energy sources in such a way that they are used to their best efficiencies.