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Tooth contact analysis is an integral part of the gear design process. With the help of these simulation tools, it is possible to calculate the excitation caused by a tooth contact (Ref. 1). Usually, the load-free transmission error or the total transmission error under load is used for this purpose. However, the calculation with the tooth contact analysis ZAKO3D allows only a quasi-static consideration of the excitation. To better evaluate the behavior in the overall system, it is therefore necessary to perform a dynamics simulation. However, the main disadvantage of such dynamics simulations is the much longer computing time compared to quasi-static tooth contact analyses due to the high computational effort.
Zero-Max H-TLC torque limiters are designed to disengage in the event of a torque overload, protecting both the machine and the products being processed. The H-TLC features a consistent, reliable, repeatable, and adjustable disengagement torque setting, and is designed to withstand corrosive environments. An available actuating disc can be added for triggering alarms or providing automatic system shutdown the instant an overload condition occurs.
R+W has just made a significant investment in its LP series flexible disc coupling line in West Chicago, IL as the latest in its efforts to localize production and better serve customers who are increasingly in need of speed and flexibility from their precision coupling suppliers. The expanded scope, including increases in materials, turning equipment, and personnel, will enable R+W to deliver single and dual-flex configurations, ranging from 300-15,000 Nm torque capacity, in under two weeks. Custom options will also be able to be delivered more quickly.
Preventing unplanned downtime in industrial processes only gets more important during times of high demand. The cost of gearbox, motor and drive shaft replacement often pales in comparison to that of the lost production resulting from mechanical torque overload failures caused by jams, collisions and binding in the driveline. This makes mechanical circuit breaking technology more important than ever since a fast, tool free reset and recovery from torque overload minimizes interruption.