Force Control Crane Brakes Eliminate Downtime
Force Control Industries presents a maintenance-free, no-adjustment crane brake that virtually eliminates crane downtime as well as the need to perform maintenance and adjustment at height. The MagnaShear motor brake employs oil shear technology, providing longer service life in demanding applications like the frequent start/stop cycles seen on cranes, hoists, and winches. Proven oil shear technology transmits torque between lubricated surfaces – thereby eliminating wear on friction surfaces. A patented fluid recirculation system dissipates heat – eliminating heat build-up which is the most common problem in dry braking systems. Elimination of the wear significantly increases service life and virtually eliminates adjustment which also elongates maintenance intervals. MagnaShear Oil Shear Crane Brakes are proven in demanding applications like anodizing plants, foundries, critical-line manufacturing plants, and more.
The oil shear technology also provides a smooth “cushioned” stop which reduces shock to the drive system, further extending service life of downstream components.
The totally enclosed MagnaShear brakes are impervious to moisture, dirt and dust that is common in concrete block plants as well as asphalt shingle manufacturing, coal, bulk materials handling, forest products manufacturing, and more.
How Oil Shear Works
Unlike dry brakes, oil shear technology includes a layer of automatic transmission fluid between the brake disc and the drive plate. As the fluid is compressed, the fluid molecules shear – thus imparting torque to the other side. This torque transmission causes the rotating discs to decelerate against the stationary plates bringing them down to stop. Since most of the work is done by the fluid particles in shear, wear is virtually eliminated. Elimination of wear also eliminates the need for adjustments which are common for dry braking systems.
In addition to transmitting torque, a patented fluid recirculation system helps to dissipate heat which is the major problem with traditional dry brakes. Along with heat removal and torque transmission, the fluid serves to continually lubricate all components of the oil shear brake, elongating their service life. MagnaShear brakes with oil shear technology provide significantly longer service life, characterized by virtually maintenance-free operations.
