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Over the past several months, members of
our staff have traveled quite a bit, and we've had a lot of opportunities to gauge their confidence. And while nobody
is overwhelmingly enthusiastic - nobody has told us this is their best year ever - almost everyone seems at least content with the stability that slow and steady
growth provides.
A Chicago-area bakery was replacing
the tray support bearings in its ovens
on a reactionary basis. Their weekly
inspection cycle was resulting in two
mechanics spending an average of 20
labor hours per week to replace failed
bearings. The premature bearing failures
were caused by a combination of
the high heat and humidity in the ovens,
resulting in lubrication failure and
contamination. When BDI was asked
to recommend a solution, the bakery
was averaging one month of bearing
life in this application.
Experienced operators can often
tell if a machine is not working
properly, on the basis that it does
not ‘sound right.’ The same principle can be applied — using modern electronics — to identify the exact cause of the problem.
Sensitive accelerometers can detect and analyze the vibrations from industrial equipment, highlighting problems such as misalignment
or bearing imbalance. The technique
is known as vibration analysis. It can
identify bearing failure in the very early stages, when there is a microscopic defect on the raceway, for example. The problem is that the
identifying signal is usually drowned out in all the other noise emanating from the machine.
In this century’s complex, ever-
changing world of manufacturing,
such capabilities as hardware and software expertise, effective location and distribution, business savvy and
yes, even luck, are some of the
cardinal requirements for running
a successful business.