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This paper presents a joint project conducted by Ashwoods Electric Motors and Oerlikon Fairfield that uses planetary drives with an integrated electric motor. Current solutions used in production of off-highway vehicles rely upon large, heavy and inefficient brushed DC or induction motors, coupled to a planetary gearbox. This presents a number of challenges to the vehicle designers such as: limited vehicle range, limited space around the motor/drivetrain, and motor durability.
The proposed integrated system utilizes an Oerlikon Fairfield Torque Hub, widely used in off-highway vehicles, and the
Ashwoods first-to-market, interior permanent magnet motor. How these products are integrated, i.e. incorporating a brake solution, represents a market-changing product. Using interior permanent magnet (IPM) technology in the motor design means the motor can be up to 70% lighter, 70% smaller and 20% more efficient than traditional motors used in off-highway
traction applications.
I'm not able to get a good connection
between the pulley and shaft in my drive
assembly. Could you explain the various
ways of connecting a pulley to a shaft to
prevent the pulley from slipping?
Implementing a power-on-demand concept based on variable speed drives allows for energy saving in any application
that involves pumps or hydraulic systems. And when used in combination with an intelligent wiring and communication system, relevant machine data can also be easily recorded
- the basis for comprehensive power management.
A Chicago-area bakery was replacing
the tray support bearings in its ovens
on a reactionary basis. Their weekly
inspection cycle was resulting in two
mechanics spending an average of 20
labor hours per week to replace failed
bearings. The premature bearing failures
were caused by a combination of
the high heat and humidity in the ovens,
resulting in lubrication failure and
contamination. When BDI was asked
to recommend a solution, the bakery
was averaging one month of bearing
life in this application.
Synchronous drives are especially well-suited for low-speed, high-torque applications. Their positive driving nature prevents potential slippage associated with V-belt drives, and even allows significantly greater torque carrying capability. Small pitch synchronous drives operating at speeds of 50 ft/min (0.25 m/s) or less are considered to be low-speed. Care should be taken in the drive selection process as stall and peak torques can sometimes be very high. While intermittent peak torques can often be carried by synchronous drives without special considerations, high cyclic peak torque loading should be carefully reviewed.