At the AGMA/ABMA annual meeting (held March 15–17 in Napa, CA), gear manufacturers, bearing manufacturers and industry suppliers spent a lot of time talking about one of the key issues affecting all of industry: finding and retaining skilled employees.

I hear about a lot of different approaches people are taking, including cooperations with local educational institutions, such as high schools, community colleges and technical trade schools. I heard the competition for dedicated young employees who are interested in joining a manufacturing team is so fierce that many companies who want to hire simply can’t. Some have even begun creating their own in-house training and education programs at least partially in order to bypass that competition and find and develop the necessary talent.

Automate 2024 (Chicago) offers comprehensive automation education and new developments in robotics, vision, AI, motion control and other technologies. Automate delivers the latest innovations in manufacturing automation technology from more than 800 exhibitors. If the robotic and automation highlights aren’t enough, the show also hints at the evolution of AI, IIoT, e-Mobility, condition monitoring and intuitive software. This article previews the show floor topics reshaping manufacturing for the foreseeable future.

Half a million global visitors visit Aiguille du Midi as an access point for skiing in the winter and hiking, rock climbing and paragliding in the spring, summer, and autumn seasons. The mountain—part of the French Alps—boasts the current title of employing “the world’s highest vertical ascent cable car.” This unique transportation takes passengers from 3,396 to 12,605 ft. above the clouds. The planetary gearboxes needed for the cable car operation are provided by CMD Gears.

In the highly competitive gear manufacturing industry, Master Power Transmission (MPT) recognized the need for innovation. To achieve this, MPT partnered with Ready Robotics, undertaking a transformative journey into advanced automation through their Automation Readiness Assessment (ARA).

There is no compromise to safety in robotic applications. Lightweight robots or collaborative robots (cobots) are capable of complex and unexpected movements and need to stop immediately ensuring the safety of human operators. This is where smart couplings and smart brakes provide intelligent flexibility and guidance.

For this paper, the digital twin refers to a digital asset that exists alongside the physical asset during its operational life, providing insight into and feedback on the physical asset’s performance and health. Thus, the focus is on the DTI, with the potential to aggregate data into a DTA for the gearbox design being considered, and within the DTE set up by Hexagon.

In respect of the physical asset across its life, nothing is more important about its performance than its ability to function, i.e., reliability, and for CAE, nothing is of greater importance than to be able to predict the reliability of a product being designed. Thus, for this study, whilst gearbox noise, efficiency, and thermal behavior may be of interest, the primary interest is fatigue and reliability.

In Watch Valley, a region between Basel and Geneva, an ecosystem has developed over several centuries around the watch industry and the smallest precision components for micromechanical devices. Machine builders such as Esco SA in Les Geneveys-sur-Coffrane and Affolter Group SA in Malleray are an important part of this ecosystem. Their CNC machines are used to manufacture the smallest gears, screws, shafts, and other components at maximum precision, practically laying the foundation for the famous precision of Swiss watch movements.

With the release of version 9, the FVA-Workbench once again sets new standards in gearbox design, enabling the seamless integration of the latest research results into industrial practice. As a groundbreaking interface between collective research and application, the FVA-Workbench accelerates development and innovation in drive technology. This new release is more powerful than ever, with innovative features for flexible load spectra and improvements in FEM components and shaft-hub connections.

ABB has launched a new version its IE5 SynRM (synchronous reluctance motor) that combines the benefits of ultra-premium energy efficiency with highly effective liquid cooling. The new design sets a new benchmark for high power output and reliability in a compact footprint.

Ruland Manufacturing now offers rigid couplings with inch-to-metric bores as a standard product, giving users a wider range of off-the-shelf couplings. This expansion is the latest addition to the company's inch-to-metric, standard coupling product line that includes seven types of motion-control couplings and universal joints. Instead of re-machining or ordering custom-made couplings, using off-the-shelf, inch-to-metric rigid couplings saves time and money.

Nord Drivesystems announces that their DuoDrive integrated gear unit and motor has received UL/CSA certification. This unit combines a high-efficiency IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy to clean surface. 

Spanning more than 118 meters long, Liva, delivered in August 2023, is the largest superyacht to date built by the prestigious Abeking & Rasmussen shipbuilder in Lemwerder, Germany, near Bremen. However, its length is by no means the only record-breaking feature that the shipyard offers in the superyacht segment. The sleek black hull is a visual highlight that draws the observer’s gaze to focus entirely on the elegant silhouette. All technical necessities are accommodated in a way that makes them as invisible as possible.

Igus announces its new iglide i230 3D printing material for selective laser sintering (SLS). This new powder material can withstand temperatures up to 110°C, expanding the use cases for SLS-printed polymer components.

Applied Motion Products introduces the M5 Servo Series – where power, precision, and cost-efficiency converge. The M5 Servo Series is engineered for high machine performance, exceptional torque output, and precise control. This series is optimized for cost-efficiency, ensuring peak capabilities without compromising performance.

ZF continues its pursuit of Next Generation Mobility across passenger car as well as the spectrum of light, medium and heavy-duty commercial vehicles with a planned $500 million investment in its Gray Court, South Carolina, facility. Offering everything from traditional ICE to e-mobility technologies, for both passenger car and commercial vehicle applications, ZF Gray Court is officially the company’s first North American flex manufacturing facility.

Eaton recently announced that Ben Sheen, chief engineer, Eaton’s Mobility Group, was recently elected to the Board of Trustees for the Gear Research Institute (GRI) at Penn State University. The GRI is affiliated with the American Society of Mechanical Engineers (ASME) and the American Gear Manufacturers Association (AGMA) to conduct research and development, consulting and analysis for gear related needs. 

Motion Industries, Inc. has signed a definitive purchase agreement to acquire the operating assets of Perfetto Manufacturing and SER Hydraulics. Subject to customary closing conditions, the transaction is expected to be finalized at the end of February.

GKN Automotive has expanded the role of current chief communications and sustainability officer, Dr. Clare Wyatt to include the global human resource’s function. With immediate effect, Dr. Wyatt will take the role of chief people, communications and sustainability officer.

B&D Industrial has announced the recent acquisition of American Gear & Engineering, Inc. (American Gear), a premier gear manufacturing organization located in Westland, MI. This strategic move marks a significant step in B&D Industrial's commitment to vertical integration, enabling the company to provide an expanded range of offerings and greater value to its customers. 

Hanging above my desk is a quote from Nikola Tesla that reads, “Every living being is an engine geared to the wheelwork of the universe.” What this means to me evolves daily. For example, I was walking the dogs over the weekend, and I noticed a gray piece of plastic on the lawn. My first instinct was it must go to a toy of some kind. I have been trying to imagine all week what it might go to.