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Based on the proven ROBA-DS steel disk pack coupling, Mayr Power Transmission developed a weight-optimized aluminum version. Compared to the steel version, the outer diameter of this new design has been reduced by up to 10 mm; the mass and mass inertia range from 40 to 60 percent of the steel version, depending on the design and size. The performance density, however, remains unchanged. It is tailored to meet the requirements of high-speed applications, for example in the field of test bench technology.
Rolling element bearings are widely used in mechanical transmission to reduce friction between two rotating parts. With the further development of the electrical motor in mechanical industry, REBs operate more and more at high rotational speed. For these applications, REBs power losses can
be predominant in mechanical transmissions.
The growth of worldwide energy consumption and emerging industrial markets demands an increase of renewable energy shares. The price pressure coming from coal, oil, nuclear and natural gas energy - combined with enormous worldwide production capacities for components of wind
turbines - make wind energy a highly competitive market. The testing and validation of gearboxes within the test rig and the turbine environment attract a strong focus to the needs of the industry. The following contribution sums up the typical process requirements and provides examples for successful system and component verifications based on field measurements.