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Dual loop control is often used to improve the performance of a motion control system. Although this appears more complex at first look, the overall system cost and complexity needed to reach the desired level of precision may often be significantly reduced. In the example system, mechanical stiffness was improved by a factor of approximately 100 by the use of a secondary feedback device.In the case of a single loop lead screw system, the feedback is usually located on the back of the motor.
Unlike HVAC applications, servomotors are not normally operated at the same speed or torque for extended periods, thus the overall efficiency of a servomotor is not easily given a single numeric value. The efficiency varies greatly with the application, and thus different applications favor different types of servomotors.
The following article looks at the latest news on servo motors, drives and motors. How do we differentiate between the definitions? What can design engineers find between a stepper and a servo motor? Also, a quick update this summer on the benefits of closed-loop motor control.
A quick search of the patents issued, as well as a review of recent articles, shows a wide range of what authors call “servo stepper motors,” “closed-loop step motors,” “hybrid servo motors” and the like. Although the names may sound similar, the performance can vary quite substantially. Most of the “closed-loop stepper motors” are not actually servo motors!
Let's start with why field weakening is useful: it produces a wider speed range for a motor - with a constant torque at lower speeds and an almost constant power capability at higher speeds.
Transverse magnetic flux motors -- also known as step motors -- become Hybrid Servos when you operate them closed loop. This is the same transformation that happens between running a 3-phase synchronous motor from line voltage as opposed to running it closed loop as a brushless servo. In the case of hybrid motors, there are many degrees of what is advertised as "closed loop," and thus significant differences in the performance improvements seen.
The transverse flux permanent magnet motor -- also known as a hybrid step motor or hybrid servo motor -- has a wide range of performances, depending upon how you drive these motors, and whether you operate them in open loop or one of the many variants of closed loop methods you use. In this third installment we will cover some of the many ways to drive these motors, as well as how these choices affect the performance of these motors.
One of the fun parts of the motion industry is involvement in popular movies! Motor specifications can be a bit rough: "I need to spin a 120-pound actor (and chair) 180 degrees in one-half second. He will be sitting up-right."