FVA GmbH has released mechanicus, an intuitive online calculation tool for machine elements and standard calculations. The new web application is available for free now here and marks a significant milestone in the world of drive technology. 

With the release of version 9, the FVA-Workbench once again sets new standards in gearbox design, enabling the seamless integration of the latest research results into industrial practice. As a groundbreaking interface between collective research and application, the FVA-Workbench accelerates development and innovation in drive technology. This new release is more powerful than ever, with innovative features for flexible load spectra and improvements in FEM components and shaft-hub connections.

Rolling bearing calculations are usually based on the assumption of ideal nominal geometries. However, actual components and assemblies are always subject to statically distributed geometric deviations resulting from the manufacturing and assembly processes. This leads to changes in the internal geometric conditions which have an effect on bearing characteristics such as the service life. The FVA-Workbench makes it possible for users to consider these geometric deviations in bearing calculations for more reliable results.

Technical sales personnel use intelligent features to select suitable motor-gearbox combinations and run calculations based on customer-specific operating data. This provides obvious added value for the customer. Service lives, safeties, and expected loads can all be determined in a short time. Maintenance of the underlying database and the use of simulation tools make it possible to quickly and easily perform technical calculations without having to rely on a central calculation department. In less than a minute, the customer is provided with a data sheet which includes reliable statements about the gearbox based on these technical calculations.

For optimal gear design in accordance with requirements, it is essential to consider load spectra under the most realistic conditions possible as early as the virtual basic design phase. This is the only way to ensure that all components are loaded as evenly as possible to avoid overdimensioning.

Optimized design saves resources and costs and improves the CO₂ balance – an aspect that is becoming increasingly important in the current environment and can offer a competitive advantage. Load spectrum calculations are also important for replacing complex time and cost-intensive experiments by simulating test rig damage tests.

The goal of increasing the power density of a gear unit demands that extraneous material reserves can be detected and reduced to the necessary level. In this context, it is important to know the influences acting on the gear unit and the resulting loads. FVA examines the precise knowledge of the longitudinal load distribution in the gear meshes during operation, and specification of suitable microgeometries for its optimization, play a decisive role.

Stöber Antriebstechnik GmbH + Co. KG rely on the FVA-Workbench for dimensioning and verification of their drives. The calculation and simulation software allows Stöber engineers to develop their innovative gear unit solutions more quickly and efficiently. The result: higher quality products.