FVA GmbH has released mechanicus, an intuitive online calculation tool for machine elements and standard calculations. The new web application is available for free now here and marks a significant milestone in the world of drive technology. 

Rolling bearing calculations are usually based on the assumption of ideal nominal geometries. However, actual components and assemblies are always subject to statically distributed geometric deviations resulting from the manufacturing and assembly processes. This leads to changes in the internal geometric conditions which have an effect on bearing characteristics such as the service life. The FVA-Workbench makes it possible for users to consider these geometric deviations in bearing calculations for more reliable results.

Technical sales personnel use intelligent features to select suitable motor-gearbox combinations and run calculations based on customer-specific operating data. This provides obvious added value for the customer. Service lives, safeties, and expected loads can all be determined in a short time. Maintenance of the underlying database and the use of simulation tools make it possible to quickly and easily perform technical calculations without having to rely on a central calculation department. In less than a minute, the customer is provided with a data sheet which includes reliable statements about the gearbox based on these technical calculations.

The latest version offers a wide range of powerful new features, from a new gear design module, to the influence of the wheel body during a complete rollover, to new display options for 3D images and animation of the gearbox kinematics in reports.

For optimal gear design in accordance with requirements, it is essential to consider load spectra under the most realistic conditions possible as early as the virtual basic design phase. This is the only way to ensure that all components are loaded as evenly as possible to avoid overdimensioning.

Optimized design saves resources and costs and improves the CO₂ balance – an aspect that is becoming increasingly important in the current environment and can offer a competitive advantage. Load spectrum calculations are also important for replacing complex time and cost-intensive experiments by simulating test rig damage tests.