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In paper mills throughout the country, gearboxes provide an integral solution for power transmission. Each is selected particularly and directly to perform a specific task in the production of paper. Due to the critical nature of the equipment, all gearboxes are heavily monitored and periodically inspected for preventive maintenance. If necessary, gearboxes can be reconditioned by replacing or repairing components with the intent to rebuild the entire gearbox to OEM specifications.
Reliability and maintenance engineers can improve uptime and save money on both long-term maintenance and downtime costs by properly diagnosing and correcting bearing vibration issues when they exceed their acceptable limits. This requires inspecting the housing as well as the liner for wear, and replacing them as a pair when the housing is worn, so that wear-in between the mating surfaces can occur.
This three-part series on motor management best practices focuses on the importance of instituting a motor management plan as a necessity in effectively administering the electric motors in a facility. The goal of a motor management plan is to take advantage of opportunities for energy savings and increased productivity using energy efficient, reliable
motors such as NEMA Premium efficiency motors, herein referred to as “premium efficiency” motors.
Energy costs and downtime can be greatly reduced by instituting a motor management plan. Part II of this three-part series specifically addresses the establishment of a motor failure policy and the development
of purchasing specifications. Part I addressed the general aspects
of a motor management plan, including the first steps of creating a motor inventory and guidelines for motor repair and replacement. Part III will examine motor repair specifications
as well as preventive and predictive maintenance.
Reducing losses and increasing profits by instituting a motor management plan is what this series of articles is all about. Here in Part I, we discuss how to create a motor inventory and establish repair-or-replace motor guidelines. Subsequent topics in this
three-part series will address (Part II)
motor failure policies and purchasing
specifications, and (Part III) repair
specifications and preventive and predictive maintenance, respectively.