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I was invited by Tom Astrene of TLT to write a response to the
July 2010 TLT article (Ref. 1). My rebuttal — “In Search of a Fatigue
Limit: A Critique of ISO Standard 281:2007” — was published
in Tribology and Lubrication Engineering, TLT, August
2010 edition (Ref. 10). While this article is also available online,
I will attempt to summarize the essence of my response.
Kate, a sophomore studying engineering at the University of Wisconsin-Platteville, has a genuine interest in manufacturing, so it was natural that she attend IMTS. But the other three? My kids? Well, let’s just say that their interests lie elsewhere. Matt, also a sophomore, is studying business at UW-Platteville. Emily, a sophomore in high school, wants to join the Peace Corps. Renee, an eighth grader, wants to be a surgeon.
Here’s what we know about Tremont, Illinois: It’s a small village in Tazewell County, (population 2,400+), holds an annual summer turkey festival
(quite popular) and the courthouse is a famous historic site where politician James Shields challenged an “up-and-coming” lawyer named Abraham Lincoln to a duel with cavalry broad swords (they showed up, but the duel never materialized). In 2016, you can add FIRST Robotics Competition World Champion to the village’s rather eccentric list of accomplishments.
Increasing pressure on many fronts is compelling mine operators to thoroughly examine every phase of their operations. Fluctuating demand
that whipsaws mineral prices, government-imposed environmental regulations and rising operating costs related to maintenance downtime all pose serious challenges for the mining sector. Add pressure from customers and stakeholders for more sustainable operations as well as union demands for higher wages, and you have a scenario that requires mine operators to exercise every possible option to
achieve more efficient operations.
Rolling-element bearings are high-precision components that need to be stored and handled carefully to perform as designed. Proper storage and
handling of a bearing before, during
and after installation is important because once debris enters a bearing, it
reduces the life.
Experienced operators can often
tell if a machine is not working
properly, on the basis that it does
not ‘sound right.’ The same principle can be applied — using modern electronics — to identify the exact cause of the problem.
Sensitive accelerometers can detect and analyze the vibrations from industrial equipment, highlighting problems such as misalignment
or bearing imbalance. The technique
is known as vibration analysis. It can
identify bearing failure in the very early stages, when there is a microscopic defect on the raceway, for example. The problem is that the
identifying signal is usually drowned out in all the other noise emanating from the machine.