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When a power transmission component fails, it can adversely affect the performance of the assembly, often
making the machine inoperable. Such failures can not only harm the reputation of the manufacturer, but can lead to litigation, recalls and delays in delivery due to quality concerns. Some failures can even result in bodily injury or
death. Understanding why a part failed is critical to preventing similar failures from reoccurring. In the study of a failed part, the analyst must consider a broad range of possibilities for the failure. Although some failures can be
attributed to a single primary cause, it is common for multiple secondary factors to contribute. The failure analyst must evaluate all of the evidence available to prepare a hypothesis about the causes of failure.
Michael Odom, certified bearing
specialist and customer sales and service at Applied Industrial Technologies, explains how he used his bearing expertise to save a customer
both money and downtime.
Guy Gendron, certified bearing specialist and technical sales representative at Timken Canada L.P. explains how he used his bearing expertise to increase a customer’s productivity.
I’m building a custom gearbox with 7075 T-6 spur gears, and I’m concerned
that aluminum flakes will enter the races on the roller bearings (SKF 2307) and cause premature failure. So my question is — should I place an oil seal on the shaft first to protect the bearing — or is this an unfounded concern and I should mount the seal in the typical manner outside the bearing? Or both? Or go with a sealed bearing? I’m confused and could use your expertise, please.
In 1991, Needelman and Zaretsky presented a set of empirically
derived equations for bearing fatigue life (adjustment) factors (LFs) as a function of oil filter ratings.
The use of motor current signature analysis (MCSA) for motor fault detection — such as
a broken rotor bar — is now well established. However, detection of mechanical faults
related to the driven system remains a more challenging task. Recently there has been a growing interest for detection of gear faults by MCSA. Advantages and drawbacks of these
MCSA-type techniques are presented and discussed on a few industrial cases.