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NKE Austria GmbH (Booth #3C16) will exhibit at this year's Husum Wind trade show taking place September 12-15 in Husum, Germany. The Austrian bearing manufacturer participates for the first time at the fair for renewable energies in Northern Germany.
Nearthlab, a leading provider of autonomous drone technology, announced that the company is scaling up its strategic partnership with ONYX Insight, a global provider of predictive maintenance solutions (PdM) beyond North America to Europe and APAC. The expansion comes a few months after the initial kick-off in March.
Schaeffler introduced a Wind Power Standard for wind turbine bearings more than ten years ago, which considers the high demands on the reliability of turbines and associated components. This standard for products and processes ensures that wind turbine bearings are subject to the highest quality standards, as also implemented, for example, in the automotive industry, and in the aviation and aerospace sectors. The start of the year marked the manufacture and delivery of the millionth bearing by Schaeffler in accordance with the Wind Power Standard.
Heidenhain Corporation will be exhibiting at Cleanpower, May 22-25 in New Orleans, LA. The booth (#1514) will feature technologies from two companies in the Heidenhain family of brands—Leine Linde and LTN—that can reduce challenges related to wind turbine service and boost overall uptime.
Bearing manufacturer NKE Austria GmbH is entering into a strategic partnership with Kugler Bimetal SA, a Swiss producer of bimetallic components and tribological surface finishes. The cooperation was announced at the Hannover Messe in April 2023.
The earliest example of a gear train dates to at least 2,000 B.C. when Chinese engineers built a chariot that used a complex planetary mechanism made of wooden gears to let a dragon head continuously point south when driven around (Ref. 1). In Greece, a surprisingly advanced Antikythera gearbox mechanism, incorporating at least 37 precisely crafted bronze gears, was built years later, between 205–60 B.C. (Ref. 2).
PT products such as gears, motors, pumps, fans and bearings will—without a doubt—continue to run through rigorous and harsh environments for the foreseeable future, but software and hardware improvements aim to disrupt unplanned downtime and machine maintenance through a series of new condition monitoring assets.
Wind-turbine drivetrains undergo severe transient loading during start-ups, shut-downs, emergency stops, and during grid connections. Load cases that result in torque reversals may be particularly damaging to bearings, as rollers may be skidding during the sudden relocation of the loaded zone. Seals and lubrication systems must work reliably over a wide temperature variation to prevent the ingress of dirt and moisture and perform effectively at all rotational speeds in the gearbox. Many wind-turbine gearboxes have also suffered from fundamental design issues such as ineffective interference fits that result in unintended motion and wear, ineffectiveness of internal lubrication paths and problems with sealing. Improving the resistance of future gearbox designs to all these issues is a key to the future cost of energy generated by wind turbines.
The European Union aims to expand the capacity for wind power generated at sea to at least 60 gigawatts by 2030. With its sealing solutions for the foundation structures, Freudenberg Sealing Technologies helps ensure that new wind turbines reach a service life of at least 30 years or more despite the rough conditions at sea.
In its largest order to date, Danish wind turbine test specialist R&D Test Systems will develop the 30 MW powertrain and gearbox test bench for ZF Wind Power’s future “Test & Prototype Center” at Lommel, Belgium. Capable of simulating the multiplicity of wind loads that a nacelle powertrain might experience in its lifetime, the test rig, to be delivered in 2024, will help improve product reliability and shorten time to market.