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A Chicago-area bakery was replacing
the tray support bearings in its ovens
on a reactionary basis. Their weekly
inspection cycle was resulting in two
mechanics spending an average of 20
labor hours per week to replace failed
bearings. The premature bearing failures
were caused by a combination of
the high heat and humidity in the ovens,
resulting in lubrication failure and
contamination. When BDI was asked
to recommend a solution, the bakery
was averaging one month of bearing
life in this application.
Mechanical guiding systems, such as crossedroller bearings, work well for most motion control applications; however, when precision, angular repeatability, and geometric performance
(runout, straightness) are critical or
where submicron bearing rumble is problematic, air bearings are recommended. An air-bearing stage is a rotary or linear positioner that floats on a cushion of air, using one of several preload mechanisms, nearly
eliminating mechanical contact and thus wear, friction, and hysteresis effects. Here are eight reasons why an air-bearing stage might be the right choice for your application:
The average travel time to
work in the United States is
25.4 minutes, according to
the U.S. Census Bureau. This
number is probably low if you factor in
a traffic accident in New York City, light
rain in Chicago or it's simply Tuesday
in Los Angeles. It's safe to say 25.4
turns into 45 minutes in many areas
of the country at seven o'clock in the
morning.