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conveying system on the varnishing
line for a manufacturer of high-end
kitchen cabinets were leaking. Oil was
dripping on the cabinet parts — ruining
the finish. Why were half of the
gearboxes leaking?
Without the sun, there would be no
Earth and no life. However, our knowledge about our home star is still very limited. This is about to change. In 2018, the European Space Agency (ESA) will send its Solar Orbiter into space, equipped with a thick heat
shield.
U.S. manufacturers, such as food processors, face an unprecedented competitive environment and must look for ways to be profitable without negatively affecting the quality of
finished products.
I’m building a custom gearbox with 7075 T-6 spur gears, and I’m concerned
that aluminum flakes will enter the races on the roller bearings (SKF 2307) and cause premature failure. So my question is — should I place an oil seal on the shaft first to protect the bearing — or is this an unfounded concern and I should mount the seal in the typical manner outside the bearing? Or both? Or go with a sealed bearing? I’m confused and could use your expertise, please.
The improvement of the energy efficiency of industrial gear motors and gearboxes is a
common problem for many gear unit manufacturers and end-users. As is typical of other
mechanical components, the radial lip seals used in such units generate friction and heat,
thus contributing to energy losses of mechanical systems. There exist today simulation
tools that are already helping improve the efficiency of mechanical systems — but accurate models for seal frictional losses need to be developed. In this paper SKF presents an engineering model for radial lip seal friction based on a physical approach.
Engineers typically learn that the bearing L10 life can be estimated using the so called “C/P method” — or the “basic rating life” of
the bearing, a method rooted in the 1940s. Major developments have since led to the “modified rating life,” released in ISO 281:2007,
which includes the aiso life modification factor. In this paper a succession of equations used for bearing life ratings are reviewed, and
current bearing life rating practices are discussed in detail. It is shown that — despite the introduction more than 30 years ago of
the adjustment factor of the basic rating life, and the standardization in 2007 of the aiso modification factor — use of these improved
calculation methods are not practiced by all engineers. Indeed — many continue referring to the old model as a way of seeking
compliance with existing, established practices.
For either brand-new motors or those already in service, "best practices" means that informed technicians can make use of the latest diagnostic techniques (vibration analysis, thermography, shaft-voltage testing, etc.) to prevent electrical bearing damage -- either at the very beginning or very quickly thereafter. If done correctly, the work need only be done once.
The following news items offer the latest on lubrication and seal technology in the power transmission market. From bearing greases to high-performance seals, these products will help extend the service life and manufacturing capabilities for a wide range of industrial sectors.
The development of a new, gas-carburized gear steel, necessitated by a customer-driven specification, has not only increased the power density in an existing gearbox design, but has done so without requiring any significant change to production processes or heat treatment equipment.
Seal design engineers and end users are continually seeking improved sealing
systems and materials. This paper describes the potential of a new thermoplastic polyurethane (TPU) material to deliver improvements in pressure, speed and temperature capability, which are presented as comparisons to proven industry
standard materials. Performance is demonstrated by virtue of test bench
results of seals made from MDI-, PPDI- and NDI-based materials.