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It's no secret that cycloidal gearboxes are important in mechanical engineering, especially when it comes to precision motion control and efficient power transmission. The gear systems differ from harmonic wave/strain wave gearboxes by using a cycloidal disk and needle bearings to transmit torque with minimum backlash, achieve high reduction ratios, and support substantial loads. This Sumitomo Drive Technologies blog will talk about single-stage and multi-stage cycloidal gearboxes.
OHLAs provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. OHLAs also provide a contamination barrier to protect the electrified system from harsh environments that may include water, dirt, abrasives, chemicals, and other invasive debris, which are often present in mobile equipment applications.
For this paper, the digital twin refers to a digital asset that exists alongside the physical asset during its operational life, providing insight into and feedback on the physical asset’s performance and health. Thus, the focus is on the DTI, with the potential to aggregate data into a DTA for the gearbox design being considered, and within the DTE set up by Hexagon.
In respect of the physical asset across its life, nothing is more important about its performance than its ability to function, i.e., reliability, and for CAE, nothing is of greater importance than to be able to predict the reliability of a product being designed. Thus, for this study, whilst gearbox noise, efficiency, and thermal behavior may be of interest, the primary interest is fatigue and reliability.
Preventing unplanned downtime in industrial processes only gets more important during times of high demand. The cost of gearbox, motor and drive shaft replacement often pales in comparison to that of the lost production resulting from mechanical torque overload failures caused by jams, collisions and binding in the driveline. This makes mechanical circuit breaking technology more important than ever since a fast, tool free reset and recovery from torque overload minimizes interruption.