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Unlocking Powertrain Density with Motor Control

Drive System Design and Transense Technologies collaborate on fully functional automotive solutions

An innovative technology for the next generation of high-speed, high power density traction and propulsion systems has been jointly developed by Drive System Design (DSD) and Transense Technologies. David Hind, principal engineer, DSD, presented “Unlocking Powertrain Power Density with Innovative Motor Control,” earlier this year at the CTI USA Symposium 2025 in Novi, MI. The presentation built on initial simulation studies performed in MATLAB Simulink; a software tool used to design and simulate systems before moving to hardware. While simulation trials proved successful, achieving quality experimental results proved far more challenging. Hind examined these challenges and potential solutions at CTI.

A History of Motion + Power

MPT Expo celebrates gear and power transmission innovation

Optimize Cobots for Worksite Efficiency

Precision and productivity strengthen automation and motion control opportunities

Pack Expo Las Vegas 2025

Celebrates packaging and material handling solutions

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Feature Articles

The Advantages of Automatic Lubrication Systems

Atlanta Drive Systems, Inc., Farmingdale, NJ, offers rack and pinion systems, actuators, gearboxes, servo reducers and lubrication systems for many different industries including machine tool, automation, aerospace, woodworking, material handling, robotic, food, packaging, stone and special machinery. PTE recently discussed the company’s lubrication solutions with Peter Alfano, senior applications engineer.

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Six Motor Types for Automation Applications

Motor solutions are the lifeblood of many applications, powering the precise movements and operations that keep automated systems running smoothly. While each system presents unique demands, the wide variety of motor types available ensures there is an option suitable for each specific need. It is vital to understand the pitfalls of choosing an inappropriate motor, given the countless motor types, brands and sizes.

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Leveling Up Lubrication

The SKF Lincoln SL-6 metering device is a single-line automatic lubrication system injector. Its proven design is thoroughly updated to meet new demands on maintainability, leakage-protection and long-lasting performance even with harsh extreme pressure greases. Today’s manufacturing environment demands less maintenance time, higher productivity demands and little to no tolerance for unplanned production stops.

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Unlocking Efficiency in Pneumatic Systems

As industries adopt more automation, the demand for reliable and efficient pneumatic systems, which power everything from robotic arms to air-powered tools, continues to rise. However, despite their widespread
use, these systems often suffer from hidden inefficiencies. Here, Chris Johnson, managing director at SMB Bearings—Oxfordshire, U.K.) explores how an overlooked component, industrial bearings, can improve the
efficiency of pneumatic technologies.

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Gear Drives

UGRacing is the University of Glasgow’s Formula Student team. Since its inception in 2005, the team has been working to compete at Formula Student UK (FSUK). Over the last decade, the team has grown to over 150 members across ten disciplines. With a strong focus on knowledge transfer and iterative design, the team has worked year after year to develop new technologies and a more refined package. In 2022, the team saw a culmination of all their hard work when they placed first overall in FSUK with their final internal combustion vehicle. The following switch to an electric powertrain brought new challenges. Through the constraint of a new powertrain architecture, the team has explored and innovated drivetrain concepts which, in future years, will improve vehicle performance.

Gears

The Danish company FLSmidth wants to be in constant dialogue with their customers in the mining and minerals industry to develop individual and pioneering solutions for better productivity as well as the responsible and efficient use of natural resources. As the drive is the heart of the crusher, the bevel gear is one of its most important components, making gear quality crucial to the design and manufacture of reliable crushers. This means that FLSmidth wants to use only the best and most reliable partners to supply those gears.

Motors

As dry running systems, electric motors operate on reduced lubrication versus their gas-powered wet-running counterparts, requiring specific sealing solutions to manage friction and heat generation.

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Videos

Marine Application Advantages with Igus Inc.

The dry-running, corrosion-resistant plastic components offered by Igus are ideal for use in the marine and boat building industries. Watch this video to learn some of the specific advantages these components offer, and some of the ways they can be used to improve boat designs.

INDUSTRY NEWS

Dec 10, 2025

Teradyne Robotics will open a new U.S. Operations Hub in Wixom, MI, in 2026. This strategic expansion reflects Teradyne Robotics’ commitment to operating close to its customers and meeting the growing manufacturing demand in the U.S. and the Americas.

PRODUCT NEWS

ZF Commercial Vehicle Solutions (CVS) division has received industry recognition for its new hybrid technology, designed to significantly reduce emissions while preserving the practical benefits of conventional powertrains. The TraXon 2 Hybrid transmission earned the “European Transport Award for Sustainability” from the German publishing house HUSS, highlighting its potential to lower both emissions as well as the Total Cost of Ownership (TCO).

CALENDAR

CONEXPO-CON/AGG 2026

Mar 3, 2026 - Mar 7, 2026

CONEXPO-CON/AGG brings the entire construction ecosystem together in one place, giving over 139,000 construction professionals access to equipment manufacturers, technology innovators, workforce trailblazers and the thought leaders who are changing the world through infrastructure, innovation and leadership. 

PowerGen 2026

Jan 20, 2026 - Jan 22, 2026

AIoT World Expo 2026

Feb 10, 2026 - Feb 12, 2026

CES 2026

Jan 6, 2026 - Jan 9, 2026

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